Table of contents: Door assembly ↓ Adjustment ↓ Removal and installation ↓ Adjustment ↓ Door latch hinge ↓ Removal and installation ↓ Door hinge ↓ Removal and installation ↓ Door limiter rod ↓ Removal and installation ↓
Door assembly
Removal. 1. Rear side door panel; 2. Door hinge (upper); 3. Door hinge (lower); 4. Door limiter rod; 5. Compaction; 6. Hole cover; 7. Rubber door shock absorber; 8. Door latch hinge; 9. TORX bolt.
Adjustment
See the drawing in the "Front Doors" section above.
Removal and installation
Attention:
- Work with a partner, as the door is heavy.
- When removing and installing the rear side door assembly, support the door with a jack and place a rag underneath to avoid damaging the door and body.
Removal
1. Unscrew the limiter rod mounting bolts from the body side.
2. Remove the rubber grommet from the rear side door wiring harness and remove the wiring harness from the vehicle.
3. Disconnect the electrical connector from the rear side door.
4. Unscrew the hinge mounting nuts on the door side and remove the rear side door assembly.
Installation
Installation is carried out in the reverse order of removal.
Attention:
- After installation, check how the rear side door locks/unlocks.
- After installation, check how the rear side door closes/opens.
- Check if there is enough grease on the rotating part of the joint. Apply body grease if necessary.
- After installation, adjust the fit. See below.
- After installation, apply paint (to match the body color) on the fastening nuts of the hinges.
Adjustment
Adjusting the gap and surface height
| Plot | Clearance (mm) | Height (mm) | |
| Front door - rear side door | B-B | 3,5-5,5 | from -1.0 to 1.0 |
| Rear side door - outer body panel | S-S | 3,5-5,5 | from -1.0 to 1.0 |
| Front door - rear side door | G-G | 3,0-6,0 | from -1.5 to 1.5 |
1. Check the clearance and surface height between the rear side door and each component visually and by touch. (They must correspond to the standard sizes indicated in the table).
2. If any dimensions are different from the standard, adjust them as indicated below.
3. Remove the lower center pillar trim.
4. Loosen the hinge mounting nuts on the door side.
5. Adjust the height of the rear side door surface to the standard dimensions.
6. Tighten the hinge mounting nuts on the door side by hand.
7. Loosen the mounting nuts of the hinges on the vehicle body side.
8. Adjust to standard dimensions by raising or lowering the rear end of the rear side door.
9. After adjustment, tighten the bolts and nuts to the required torque.
10. Install the lower center pillar trim.
Adjusting the door latch hinge
Adjust the hinge so that it is parallel to the direction of engagement of the door latch.
Door latch hinge
See the picture above.
Removal and installation
Removal
Remove the TORX bolts and the door latch hinge.
Installation
Installation is carried out in the reverse order of removal.
Attention:
- After installation, check how the rear side door closes/opens.
- When removing and installing the door latch hinge, adjust the fit. See above.
Door hinge
See the picture above.
Removal and installation
Removal
1. Remove the lower center pillar trim.
2. Remove the rear side door assembly. See above.
3. Unscrew the mounting bolts and nuts of the hinges (from the door side) and remove the rear side door hinges.
Installation
Installation is carried out in the reverse order of removal.
Attention:
- After installation, check how the rear side door closes/opens.
- Check if there is enough grease on the rotating part of the joint. Apply body grease if necessary.
- When removing and installing the rear side door assembly, perform fit adjustment. See above.
- After installation, apply paint (to match the body color) on the fastening nuts of the hinges.
Door limiter rod
See the picture above.
Removal and installation
Removal
1. Remove the rear side door trim. See section above "Interior equipment".
2. Remove the speaker from the rear side door.
3. Unscrew the limiter rod mounting bolts from the body side.
4. Unscrew the mounting bolts of the limiter rod from the door side.
5. Remove the door limiter rod.
Installation
Installation is carried out in the reverse order of removal.
Attention: After installation, check how the rear side door closes/opens.