5-speed manual gearbox | |
Gearbox type | |
VG30E engines up to 1994 and VQ20DE since 1995 vol. | RS5F50A |
VQ30DE engines since 1995 | RS5F50V |
Transmission oil type | see chapter Settings and ongoing maintenance |
Oil volume, l | |
Manual transmission RS5F50A | 4.7 |
Manual transmission RS5F50V | 4.5 ÷ 4.8 |
Number of gears | 5 |
Synchronizer type | Werner synchronizer |
Gearshift pattern | |
gear ratios (in brackets 2.0L engine) | |
1st gear | 1: 3.2857 (1: 3.2857) |
2nd gear | 1: 1.8500 (1: 1.8500) |
3rd gear | 1: 1.2727 (1: 1.2727) |
4th gear | 1: 0.9545 (1: 0.9545) |
5th gear | 1: 0.7959 (1: 0.7330) |
Reverse gear | 1: 3.4286 (1: 3.4286) |
main gear | 1: 3.8235 (1: 4.4706) |
Synchronizers | |
Blocking rings | |
Clearance between blocking ring and gear (all boxes), mm | |
Forward Synchronizers | |
Rated value | 1.0 ÷ 1.35 |
Permissible wear (synchronizers for all gears) | 0.7 |
Reverse synchroniser ring (distance A), mm | 1.2 |
Classification of thrust rings of synchronizer hubs Thrust rings of a nave of the synchronizer 3-4 transfers (allowable gap 0 ÷ 0.1 mm) | |
Thickness, mm | Ring number |
1.95 | 32269-03E03 |
2.00 | 32269-03E00 |
2.05 | 32269-03E01 |
2.10 | 32269-03E02 |
Thrust rings of a nave of the synchronizer of 1-2 transfers (allowable gap 0 ÷ 0.1 mm) | |
Thickness, mm | Ring number |
1.95 | 32269-03E03 |
2.00 | 32269-03E00 |
2.05 | 32269-03E01 |
2.10 | 32269-03E02 |
Thrust rings of a nave of the synchronizer 3-4 transfers (allowable gap 0 ÷ 0.1 mm) | |
Thickness, mm | Ring number |
1.95 | 32269-03E03 |
2.00 | 32269-03E00 |
2.05 | 32269-03E01 |
2.10 | 32269-03E02 |
Classification of thrust rings of the driven gear of the 5th gear (allowable gap 0 ÷ 0.15 mm) | |
Thickness, mm | Ring number |
1.95 | 32348-05E00 |
2.00 | 32348-05E01 |
2.05 | 32348-05E02 |
2.10 | 32348-05E03 |
Classification of thrust rings of the input shaft (allowable clearance 0 ÷ 0.06 mm) | |
Thickness, mm | Ring number |
4.500 | 32278-03E01 |
4.525 | 32278-03E02 |
4.550 | 32278-03E03 |
4.575 | 32278-03E04 |
Input shaft assembly | |
Axial play of driving gears, mm | |
3rd Gear | 0.23 ÷ 0.43 |
4th Gear | 0.25 ÷ 0.55 |
5th Gear | 0.23 ÷ 0.48 |
Number of teeth of drive gears | |
1st Gear | 14 |
2nd Gear | 20 |
3rd Gear | 33 |
4th Gear | 44 |
5th Gear | 49 |
reverse gear | 14 |
Output shaft assembly | |
Axial backlash of driven gears, mm | |
1st Gear | 0.23 ÷ 0.43 |
2nd Gear | 0.23 ÷ 0.58 |
Number of teeth of driven gears | |
1st Gear | 46 |
2nd Gear | 37 |
3rd Gear | 42 |
4th Gear | 42 |
5th Gear | 39 |
reverse gear | 48 |
Final drive assembly | |
Gear ratio: | |
VG30E engine with manual transmission RS5F50A | 1: 3.650 |
VQ20E engines with manual transmission RS5F50A | 1: 4.4706 |
VQ30E engines with manual transmission RS5F50V | 1: 3.8235 |
Number of teeth of the driven gear / satellites | |
VG30E engine with manual transmission RS5F50A | 73/20 |
VQ20E engines with manual transmission RS5F50A | 76/17 |
VQ30E engines with manual transmission RS5F50V | 65/17 |
Number of teeth of the side gear / planet gears | |
VG30E engine with manual transmission RS5F50A | 14/10 |
VQ20E engines with manual transmission RS5F50A | 14/10 |
VQ30E engines with manual transmission RS5F50V | 16/10 |
Tightening torques for threaded connections | Nm |
Bolts of fastening of the engine to transmission | |
Models 1993 and 1994 issue | |
Bolt A (25 mm) | 16 ÷ 21 |
Bolt B (28 mm) | 30 ÷ 40 |
Bolt C (57 mm) | 39 ÷ 40 |
Bolt D (57 mm) | 39 ÷ 40 |
Bolt E (64 mm) | 39 ÷ 40 |
Bolt F (30 mm) | 21 ÷ 27 |
Transmission to engine bracket bolts | 30 ÷ 40 |
Models since 1995 vol. | |
Bolt A (52 mm) | 70 ÷ 79 |
Bolt B (65 mm) | 70 ÷ 79 |
Bolt C (124 mm) | 70 ÷ 79 |
Bolt D (40 mm) | 35 ÷ 47 |
Bolt E (40 mm) | 35 ÷ 47 |
4-speed automatic transmission | |
Common parameters | |
Transmission type | RE4F02A |
ATF type | see chapter Settings and ongoing maintenance |
gear ratios | |
1st gear | 1: 2.7857 |
2nd gear | 1: 1.5456 |
3rd gear | 1: 1.0000 |
4th gear | 1: 0.6944 |
Reverse gear | 1: 2.2727 |
main gear | |
Models for 1994 issue. (VG30E engines) | 1: 3.642 |
Models since 1995 vol. | |
VQ20DE engines | 1: 4.4253 |
VQ30DE engines up to 2000 | 1: 3.619 |
since 2000 | 1: 3.7899 |
Clutches and brakes | |
Number of overdrive clutch drive discs | 4 |
Number of driven discs of the overdrive clutch | 7 |
Thickness of driving disks, mm | |
Rated value | 1.6 |
Limit value | 1.4 |
Gap size, mm | |
Rated value | 1.4 ÷ 1.8 |
Limit value | 2.6 |
Lock Washer Classification | |
Thickness, mm | Ring number |
3.6 | 31576-21X00 |
3.8 | 31576-21X01 |
4.0 | 31576-21X02 |
4.2 | 31576-21X03 |
4.4 | 31576-21X04 |
4.6 | 31576-21X05 |
4.8 | 31576-21X06 |
Number of drive discs for underdrive clutch | 3 |
Number of underdrive clutch discs | 7 |
Thickness of driving disks, mm | |
Rated value | 2.0 |
Limit value | 1.8 |
Gap size, mm | |
Rated value | 0.5 ÷ 0.8 |
Limit value | 2.0 |
Lock Washer Classification | |
Thickness, mm | Ring number |
3.2 | 31597-21X10 |
3.4 | 31597-21X11 |
3.6 | 31597-21X12 |
3.8 | 31597-21X13 |
4.0 | 31597-21X14 |
4.2 | 31597-21X15 |
Number of drive discs for reverse clutch | 2 |
Number of driven discs of the reverse clutch | 2 |
Thickness of driving disks, mm | |
Rated value | 2.0 |
Limit value | 1.8 |
Gap size, mm | |
Rated value | 0.5 ÷ 0.8 |
Limit value | 1.2 |
Lock Washer Classification | |
Thickness, mm | Ring number |
4.6 | 31537-21X10 |
4.8 | 31537-21X11 |
5.0 | 31537-21X12 |
5.2 | 31537-21X13 |
5.4 | 31537-21X14 |
Number of drive discs for low and reverse brakes | 7 |
Number of brake discs for low and reverse gears | 7 or 6 |
Thickness of driving disks, mm | |
Rated value | 2.0 |
Limit value | 1.8 |
Gap size, mm | |
Rated value | 1.2 ÷ 1.6 |
Limit value | 3.0 |
Lock Washer Classification | |
Thickness, mm | Ring number |
3.4 | 31667-23X00 |
3.6 | 31667-23X01 |
3.8 | 31667-23X02 |
4.0 | 31667-23X03 |
4.2 | 31667-23X04 |
4.4 | 31667-23X05 |
4.6 | 31667-23X06 |
4.8 | 31667-23X07 |
5.0 | 31667-23X08 |
Piston size of 1 mm brake band, mm | |
Ribbon | 27Х61 |
Large diameter | 75 |
small diameter | 35 |
Ribbon | 27X62 |
Large diameter | 75 |
small diameter | 43 |
Clutch Block Thrust Washers Classification | |
Thickness, mm | Ring number |
0.7 | 31528-21X00 |
0.9 | 31528-21X01 |
1.1 | 31528-21X02 |
1.3 | 31528-21X03 |
1.5 | 31528-21X04 |
1.7 | 31528-21X05 |
1.9 | 31528-21X06 |
Total axial play, mm | 0.25 ÷ 55 |
Planetary fasteners | |
Gap between gear washer and planetary fastener, mm | |
Front fastener | |
Rated value | 0.15 ÷ 0.70 |
Limit value | 0.80 |
Rear fastener | |
Rated value | 0.20 ÷ 0.70 |
Limit value | 0.80 |
Oil pump | |
Working clearances, mm | |
Stator ring - cover | |
Rated value | 0.010 ÷ 0.024 |
Limit value | 0.034 |
Rotor - body | |
Rated value | 0.017 ÷ 0.031 |
Limit value | 0.034 |
Blade - body | |
Rated value | 0.017 ÷ 0.031 |
Limit value | 0.034 |
O-ring | |
Rated value | 0.010 ÷ 0.025 |
Limit value | 0.025 |
Oil Pump Casing Bearing Race Classification (total end play) | |
Thickness, mm | Ring number |
0.8 | 31429-21X00 |
1.0 | 31429-21X01 |
1.2 | 31429-21X02 |
1.4 | 31429-21X03 |
1.6 | 31429-21X04 |
1.8 | 31429-21X05 |
2.0 | 31429-21X06 |
Classification of differential bearing shims | |
Thickness, mm | Ring number |
0.12 | 38453-21X13 |
0.16 | 38453-21X14 |
0.20 | 38453-21X15 |
0.24 | 38453-21X16 |
0.28 | 38453-21X17 |
0.32 | 38453-21X18 |
0.36 | 38453-21X19 |
0.40 | 38453-21X20 |
0.44 | 38453-21X00 |
0.48 | 38453-21X01 |
0.52 | 38453-21X02 |
0.56 | 38453-21X03 |
0.60 | 38453-21X04 |
0.64 | 38453-21X05 |
0.68 | 38453-21X06 |
0.72 | 38453-21X07 |
0.76 | 38453-21X08 |
0.80 | 38453-21X09 |
0.84 | 38453-21X10 |
0.88 | 38453-21X11 |
0.92 | 38453-21X12 |
Classification of output shaft shims | |
Thickness, mm | Ring number |
0.12 | 31499-21X00 |
0.16 | 31499-21X01 |
0.20 | 31499-21X02 |
0.24 | 31499-21X03 |
0.28 | 31499-21X04 |
0.32 | 31499-21X05 |
0.36 | 31499-21X06 |
0.40 | 31499-21X07 |
0.44 | 31499-21X08 |
0.48 | 31499-21X09 |
0.52 | 31499-21X10 |
0.56 | 31499-21X11 |
0.60 | 31499-21X12 |
0.64 | 31499-21X13 |
0.68 | 31499-21X14 |
0.72 | 31499-21X15 |
0.76 | 31499-21X16 |
0.80 | 31499-21X17 |
0.84 | 31499-21X18 |
0.88 | 31499-21X19 |
0.92 | 31499-21X20 |
1.44 | 31499-21X21 |
1.96 | 31499-21X22 |
Classification of intermediate gear shims | |
Thickness, mm | Ring number |
0.36 | 31499-21X06 |
0.40 | 31499-21X07 |
0.44 | 31499-21X08 |
0.48 | 31499-21X09 |
0.52 | 31499-21X10 |
0.56 | 31499-21X11 |
0.60 | 31499-21X12 |
0.64 | 31499-21X13 |
0.68 | 31499-21X14 |
0.72 | 31499-21X15 |
0.76 | 31499-21X16 |
0.80 | 31499-21X17 |
0.84 | 31499-21X18 |
0.88 | 31499-21X19 |
0.92 | 31499-21X20 |
1.44 | 31499-21X21 |
1.96 | 31499-21X22 |
main gear | |
Gap between side gear and differential box, mm | 0.1 ÷ 0.2 |
Classification of differential side gear shims | |
Thickness, mm | Ring number |
0.75 ÷ 0.80 | 38424-E3020 |
0.80 ÷ 0.85 | 38424-E3021 |
0.85 ÷ 90 | 38424-E3022 |
0.90 ÷ 0.95 | 38424-E3023 |
parking latch | |
Gap "L", mm | 0.25 ÷ 0.50 |
Classification | |
Identification marking | Number |
D | 31989-21X00 |
E | 31989-21X01 |
F | 31989-21X02 |
Idle speed, rpm | |
Model 27X61 | 2200 ÷ 2500 |
Model 27X62 | 2350 ÷ 2650 |
Tightening torques for threaded connections | Nm |
Bolts for fastening the drive disk to the rotation converter | 44 ÷ 59 |
Bolts of fastening of a case of transmission to the engine | |
Models 1993 issue. | |
Bolt #1 | 30 ÷ 40 |
Bolt #2 | 39 ÷ 40 |
Bolt #3 | 30 ÷ 40 |
Models 1994 issue. | |
Bolt #1 | 30 ÷ 40 |
Bolt #2 | 39 ÷ 40 |
Bolt #3 | 30 ÷ 40 |
Bolt #4 | 6 ÷ 8 |
Bolt #5 | 30 ÷ 40 |
Models from 1995 to 1997 issue (all bolts) | 70 ÷ 79 |
Models since 1998 vol. | |
Bolt #1 | 39 ÷ 49 |
Bolt #2 | 30 ÷ 36 |
Bolt #3 | 30 ÷ 36 |
Bolt #4 | 74 ÷ 83 |
Bolt #5 | 30 ÷ 36 |
Bolt #6 | 30 ÷ 36 |