2. Unscrew the 4 clamping bolts on the back cover (photo).
16.2 Generator parts (without rear dust cover)
1. Tie bolt; 2. Back cover; 3. Brush holder; 4. Rectifier; 5. Front bearing housing; 6. Rotor; 7. Regulator; 8. Stator; 9. Rear bearing; 10. Front bearing; 11. Front cover; 12. Pulley
3. Unscrew the two screws and nut and remove the cover. Lightly tap to separate the front cover with the rotor.
4. Unscrew the 5 nuts on the back cover and remove the stator (photo).
16.4 Stator mounting nuts
5. Check the length of the brushes, replace if necessary. Before soldering, extend the brush by 11 mm and carefully solder the terminals in the indicated places (photo) loop at the end of the wire (wrapping the wire 1 turn).
16.5a Arrangement of brushes before soldering
16.5b Brush soldering points
6. To replace the regulator, do the following: (remove the regulator only if replacement is necessary).
- a). Disconnect the regulator from the rectifier by unsoldering the terminal and removing the rivet (photo). It is recommended to first unsolder the stator wires from the rectifier.
- b). Disconnect the regulator from the brush holder by removing the solder and pulling out the pins with pliers.
- c) When installing a new regulator, be careful (with light blows) press the pins in, solder all the connections and unrivet, installing a new rivet.
16.6 The regulator is attached to the rectifier by soldering (A) and rivet (B)
7. Assemble and install the generator in reverse order.