Note. Separate characteristics are also given in the text of the Chapter and in case of obligation and their implementation are highlighted in bold
Design
1.6 l | front disc brakes, rear drum brakes, dual-circuit brake system with hydraulic booster |
2.0 l | disc brakes front and rear with or without ABS |
Front brakes: | |
| AD22VX (1.6 l), CL25VG (2.0 l) |
| 242.0 mm (1.6 l), 22.0 mm (2.0 l) |
| 20.0 mm (1.6l), 22.0 mm (2.0 l) |
| |
| 18.0 mm |
| 20.0 mm |
| 0.07mm |
| |
| 54.0 mm |
| 57.2 mm |
Brake pad dimensions - 1.6 l: | |
| 41.3 mm |
| 10.0 mm |
| 112.8 mm |
| 2.0 mm |
Brake pad dimensions - 2.0 l: | |
| 45.5 mm |
| 11.0 mm |
| 113.1 mm |
| 2.0 mm |
Rear drum brakes
Execution | LT-20X, 1.6 l |
Brake drum diameter | 203.2 mm |
Maximum drum diameter | 204.5 mm |
Maximum drum ovality | 0.03mm |
Brake pad dimensions: | |
| 36.5mm |
| 3.2mm |
| 4.7mm |
| 196.2 mm |
| 166.1 mm |
| 1.5mm |
Wheel brake cylinder diameter | 22.22 mm |
Rear disc brakes
Execution | CL9HG |
Brake disc diameter | 258.0 mm |
Brake disc thickness | 10.0 mm |
Minimum Disc Thickness | 9.3 mm |
Brake pad dimensions: | |
| 38.5mm |
| 9.3 mm |
| 79.8 mm |
| 2.0 mm |
Master brake cylinder
Diameter - 1.6 l | 22.22 mm |
2.0 l | 23.81 mm (without ABS), 25.40 mm (with ABS) |
Hand brake
Number of clicks before rear wheels lock | 6 — 8 |
Traction force | 20 kg |
Brake pedal
Pedal Height: | |
| 151 - 161 mm |
| 159 - 169 mm |
Gap between pedal stop and brake light switch pushrod | 0 - 1 mm |
Pedal clearance | 1 - 3 mm |
Tightening torques for threaded connections
Fastener tightening torques are given in the text of the Chapter and in some illustrations*.
* The tightening torques shown in bold type must be strictly adhered to; Efforts not in bold type are indicative only.
union nuts of brake pipelines | 15 - 18 Nm |
brake hoses | 17 - 20 Nm |
brake booster on body x | 17 - 20 Nm |
bleed valve | 7.0 - 13.0 Nm |
brake light switch nut | 12-15 Nm |
booster brake cylinder | 8.0 - 11.0 Nm |
brake caliper on holder | see chapter text |
brake shield, rear | 40 - 55 Nm |
rear wheel brake cylinder | 6.0 - 8.0 Nm |
rear support on mounting frame | 22 - 31 Nm |
caliper holder on axle | 35 - 45 Nm |
hollow bolts (bayonet locks) | 17 - 21 Nm |
bracket for brake control valve | 17 - 21 Nm |
handbrake cable attachment | see illustration |