Transfer case oil Quantity check 1. Check the oil level through the filler hole as shown. 2. Apply sealant 1215 (KR61000 250) on the filler plug. Screw the plug into the transfer case and...
Semiaxle oil seal — removal and installation Removing 1. Remove the drive shaft. 2. Remove the axle shaft. 3. Remove the oil seal using a screwdriver or similar tool. Caution: Be careful not to damage the adapter...
Transfer case assembly — removal and installation Removing 1. Remove the front exhaust pipe, propeller shaft and right drive shaft. 2. Remove the axle shaft. 3. Disconnect the speedometer connectors and wiring and...
Gland protection Attention: Before inserting the axle shaft, install the protection (KV38105500) on the seal area to prevent damage. Make sure the ring clips are tight and the gland is...
Breather Hose — Device Caution: When installing the breather hose, do not kink or damage it. Location of components
Breather Hose — Check Backlash 1. Screw a suitable bolt into the connecting flange. 2. Install the indicator on the screwed-in bolt. 3. Measure the backlash around the circumference of the...
Breather Hose — Disassembly Pinion clutch assy 1. Remove the 7 pinion clutch mounting bolts. 2. Tap the flange with a plastic mallet and remove the pinion clutch assembly. 3. Remove the drive gear...
Breather hose — check after disassembly Gears Check for wear, cracks, damage and scoring on the end surfaces of the gears and on the shaft. Attention: In case of abnormalities in the drive gear or drive gear,...
Breather Hose — Assembly Adjusting washer of the bearing of the annular gear on the side of the transfer case housing 1. Measure dimensions F, H, I, R, U as shown in the figure. 2. Adjust...
Transfer case housing 1. Select ring gear bearing shims, see above. 2. With a punch (special tool) Press in the shims of the correct thickness and the outer races of the ring gear bearings....
Drive gear assembly 1. With a punch (special tool) press the oil seal into the ring gear. Attention: If the total preload was measured when the oil seals were removed, repeat the...
Adapter housing 1. Select ring gear bearing shims, see above. 2. Install the oil chute. 3. With a punch (special tool) Press the matched shim and ring gear bearing outer race into the...
Pinion clutch assy 1. Select the drive gear clutch shim, see above. 2. With a punch (special tool) Press in the outer ring of the rear bearing of the pinion. 3. With a punch (special tool)...