2. With a punch (special tool) Press in the shims of the correct thickness and the outer races of the ring gear bearings.
3. Establish an oil deflector, tighten fixing bolts with the demanded effort.
: 6,9-8,8 N-m (0.7-0.9 kg m)
Make sure the gap «A» between the oil deflector and the transfer case housing is normal.
- Gap A: 1.0-3.5mm
Attention: Do not reuse the mounting bolts, replace them with new ones.
4. Install the magnet.
5. With a punch (special tool) Press the oil seal in as shown in the illustration until it is flush with the end face of the crankcase.
Attention:
If the total preload was measured when the oil seals were removed, repeat the measurement after the oil seals are installed.
Do not reuse seals, replace them with new ones.
Apply Nissan MP Special Grease No. 2 to the lips of the oil seals and apply Nissan Differential Gear Hipoid Oil Super GL-5 80W-90 to the oil seal seating surface.
6. Apply sealant 1215 (KP61000 250) on the thread of the filler plug and on the thread of the plug. Screw the plug and plug into the transfer case housing.
Filler plug:
: 10-19 N-m (1.0-2.0 kg m)
Plug:
: 15-19 N -t (2.5-3.5 kg m)
7. Apply sealant 1215 (KR61000 250) on the breather hose and install the hose on the transfer case housing.
8. Install drive gear assembly.
9. Install the adapter body.
10. Install the pinion clutch assembly.
11. Check the play, preload and the shape of the contact patch in the meshing of the gear teeth, see above.
Caution: If the total preload was measured when the oil seals were removed, repeat the measurement after the oil seals are installed.