Table of contents: Removal ↓ Installation ↓
Warning! See warnings at the beginning of the Section Relieving pressure in the fuel system.
Removal
1. Release the pressure in the fuel system (see section Relieving pressure in the fuel system) and remove the cap from the fuel tank filler neck.
2. Remove the rear seat (see Chapter Body).
3. Remove the fuel pump/flow sensor assembly access cover. Disconnect the wiring from the assembly and move the harness to the side.
4. Disconnect the fuel supply and return lines from the assembly, unscrew the mounting screws. On models from 1995, remove the retaining ring.
Models produced in 1993 and 1994.
1. Carefully remove the fuel pump assembly with the fuel flow sensor from the fuel tank.
Caution! Try not to damage the float or bend its lever.
Information copied from the website: NissanBook
2. Carefully pry up and remove the mesh filter of the fuel pump fuel intake.
3. Loosen the assembly mounting clamp tightening bolt.
4. Loosen the lower fuel hose clamp, disconnect the wiring and release the pump from the assembly support bracket.
Models since 1995.
1. Carefully release the fuel flow sensor assembly from the fuel tank by lifting it as high as possible.
2. Slide the retaining clamp down and disconnect the hose from the fitting on the bottom of the cover.
3. Disconnect the fuel pump wiring from the cover.
4. Move the fuel flow sensor assembly with the cover to the side.
Caution! Try not to damage the float or bend its lever.
5. Reach into the fuel tank through the access hole, release the fuel pump housing retaining clip and remove the fuel pump assembly from the tank.
6. Carefully pry the fuel intake mesh filter off the pump. Check the filter for signs of contamination and obstruction. Disconnect the hose from the pump outlet fitting.
7. Press the locking tabs and separate the pump assembly housing into two halves. Remove the pump from the housing.
Installation
1. Assembly is carried out in the reverse order of dismantling the components.
2. Do not forget to clean the mating surface of the assembly mounting flange and the groove for installing the sealing ring on the gas tank.
3. After replacing the sealing ring, fill the assembly into the tank.
4. Make sure the fuel lines are connected correctly and oriented in relation to the assembly and tank. Tighten the mounting screws securely.
5. Restore the original wiring connections, reinstall the assembly access cover and rear seat.