Checking compression in the engine cylinders 1. Warm up the engine thoroughly and stop. 2. Disconnect the negative battery terminal. 3. Remove glow plugs from all cylinders. Attention. Before removing, clean...
Engine Assembly — Device 1. Upper jet thrust of the engine. 2. Washer. 3. Right motor mounting insulator. 4. Rear engine mounting bracket. 5. Rear jet thrust. 6. Left engine mounting bracket...
Removal and installation of the engine cover Removing 1. Remove the engine cover. Attention. Be careful not to damage or scratch the cover when removing or installing. When disconnecting, hold the engine cover...
Removing the engine assembly Attention. The vehicle must be parked on a level, solid surface. Install wheel chocks in front of and behind the rear wheels. When working, observe safety precautions,...
Installing the engine assembly Installation is carried out in the reverse order of removal, taking into account the following points. Attention. Do not allow engine oil to come into contact with...
Checking the engine assembly Perform the procedure to check for leaks of lubricants, fluids or exhaust gases: Before starting the engine, check the levels of all operating fluids (engine oil,...
Installing the engine on a stand for disassembly Note. The following is a description of mounting the engine on a disassembly stand using the bearing surface on the gearbox side. When using a stand of a different...
Engine disassembly and assembly Disassembly 1. Remove the multifunction support bracket. 2. Remove intake manifold. 3. Remove the exhaust manifold. 4. Remove the lower part of the oil pan. 5. Remove...
Attachment drive belt — device 1. Water pump. 2. Crankshaft pulley. 3. Automatic drive belt tensioner. 4. Drive belt. 5. Air conditioning compressor. 6. Generator. 7. Stray pulley. A. Operating range...
Attachment drive belt — check and adjust Attention. Carry out all operations only after the engine has stopped. Make sure the indicator (WITH) (notch on the fixed side) drive belt automatic tensioner is within...
Attachment Drive Belt — Removal Attention. Replace the drive belt with a new one after each removal. The automatic drive belt tensioner and idler pulley must be replaced with new ones each time the...
Automatic tensioner — device 1. Bracket for wiring harness. 2. Multifunctional support bracket. 3. Automatic drive belt tensioner. 4. Cover. 5. Stray pulley.
Automatic tensioner — removal and installation Attention. Replace the drive belt with a new one after each removal. The automatic drive belt tensioner and idler pulley must be replaced with new ones each time the...
Gas distribution mechanism drive chain — removal Attention. Do not turn the engine crankshaft against the normal direction. 1. Drain engine oil. Attention. Drain the engine oil only after the engine has cooled down. 2....
Gas distribution mechanism drive chain — installation 1. Set the piston of the first cylinder to the position of the top dead center of the compression stroke: Align the groove of the crankshaft (A) with hole in cylinder...
Timing chain — check after installation Perform the procedure to check for leaks of lubricants, fluids or exhaust gases: Before starting the engine, check the levels of all operating fluids (engine oil,...
Camshafts — device 1. Camshaft position sensor. 2. O-ring. 3. The upper part of the cylinder head. 4. Sprocket spacer. 5. Front camshaft sprocket. 6. Rear camshaft sprocket. 7. Wear...
Camshafts — installation Note. The gas distribution mechanism of this engine differs from the usual DOHC scheme (two overhead camshafts) with four valves per cylinder, since both the right and...
Camshafts — check after removal Standard values for all checks are given in the section « Service data and specification » at the end of the chapter. Checking the clearance in the camshaft bearing...
Camshafts — check after installation Perform the procedure to check for leaks of lubricants, fluids or exhaust gases: Before starting the engine, check the levels of all operating fluids (engine oil,...
Cylinder head — disassembly 1. Remove the following components and their respective parts: Turbocharger. Intake manifold. An exhaust manifold. Cooling system outlet and thermostat assembly. Front...
Cylinder Head — Assembly 1. Install the valve. Note. Install larger valves on the intake side. 2. Install valve stem seal: Place protection (A) mandrels for pressing the oil seal (KV113B0180...
Cylinder head — checking the technical condition Note. Standard values for all checks are given in the section « Service data and specification » at the end of this chapter. Deformation of the cylinder head Note. When...
Vacuum pump — device 1. Vacuum hose. 2. Vacuum hose. 3. Vacuum pump. 4. Gasket. A. To the vacuum brake booster. B. To the boost pressure control solenoid valve. C. To the EGR cooler bypass...
Vacuum pump — removal and installation 1. Remove the engine cover. 2. Remove the battery. 3. Disconnect the vacuum hoses. 4. Remove the vacuum pump. Note. Loosen the mounting bolts in the reverse order to...
Attachment Drive Belt — Specification Attachment drive belt tension There is no need to adjust the tension of the attachment drive belt as it is automatically adjusted by the tensioner.