Diesel engine K9K cars Nissan Qashqai 1 (J10)
Valve clearances
Examination 1. Install the pushers. 2. Install the camshaft 3. Install the camshaft covers. Note: Tightening torque: 11 Nm. 4. Place the valves of the corresponding...
Examination 1. Install the pushers. 2. Install the camshaft 3. Install the camshaft covers. Note: Tightening torque: 11 Nm. 4. Place the valves of the corresponding...
Compression in cylinders — check
1. Warm up the engine completely and then stop it. 2. Remove the glow plugs. 3. Disconnect the high pressure fuel pump wire connector to prevent fuel supply during the...
1. Warm up the engine completely and then stop it. 2. Remove the glow plugs. 3. Disconnect the high pressure fuel pump wire connector to prevent fuel supply during the...
Engine assembly — device
1. Right jet thrust engine. 2. Right engine mounting cushion. 3. Left engine mounting bracket. 4. Bracket of the rear engine thrust rod. 5. Rear engine thrust. 6. Left...
1. Right jet thrust engine. 2. Right engine mounting cushion. 3. Left engine mounting bracket. 4. Bracket of the rear engine thrust rod. 5. Rear engine thrust. 6. Left...
Removal the engine assembly
Attention. Place the vehicle on a horizontal, hard surface. Place chocks in front and behind the rear wheels of the vehicle. Install the rigging eyes described in the...
Attention. Place the vehicle on a horizontal, hard surface. Place chocks in front and behind the rear wheels of the vehicle. Install the rigging eyes described in the...
Installing the engine assembly
Installation is carried out in the reverse order of removal. Do not allow engine oil to come into contact with the elastic engine mounts. Be careful not to damage the...
Installation is carried out in the reverse order of removal. Do not allow engine oil to come into contact with the elastic engine mounts. Be careful not to damage the...
Engine Assembly — Post-Installation Check
1. Before starting the engine, check the levels of working fluids, including coolant and engine oil. If necessary, top up the appropriate fluids to the required level....
1. Before starting the engine, check the levels of working fluids, including coolant and engine oil. If necessary, top up the appropriate fluids to the required level....
Installing the engine on a disassembly stand
Before installing auxiliary holders on the engine, it is necessary to remove the wiring harness from it and drain the engine oil. 1. Remove the accessory drive belt. 2....
Before installing auxiliary holders on the engine, it is necessary to remove the wiring harness from it and drain the engine oil. 1. Remove the accessory drive belt. 2....
Attachment drive belt — device
1. Crankshaft pulley. 2. Air conditioning compressor. 3. Drive belt. 4. Generator. 5. Automatic drive belt tensioner.
1. Crankshaft pulley. 2. Air conditioning compressor. 3. Drive belt. 4. Generator. 5. Automatic drive belt tensioner.
Accessory Drive Belt — Check
Attention: The described operations are performed after the engine has stopped. 1. Check the drive belt for cracks, oiling and wear. If necessary, replace the drive belt...
Attention: The described operations are performed after the engine has stopped. 1. Check the drive belt for cracks, oiling and wear. If necessary, replace the drive belt...
Attachment Drive Belt — Adjustment
There is no need to adjust the drive belt tension as it is automatically adjusted by the tensioner.
There is no need to adjust the drive belt tension as it is automatically adjusted by the tensioner.
Accessory Drive Belt — Removal
Attention. Any drive belt that has been removed from the engine must be replaced with a new one. Each time the drive belt is replaced, the automatic tensioner must be...
Attention. Any drive belt that has been removed from the engine must be replaced with a new one. Each time the drive belt is replaced, the automatic tensioner must be...
Attachment Drive Belt — Installation
1. Install the drive belt. Attention. Make sure the drive belt is properly installed in the pulley grooves. Check to see if any oil or coolant has come into contact with...
1. Install the drive belt. Attention. Make sure the drive belt is properly installed in the pulley grooves. Check to see if any oil or coolant has come into contact with...
Automatic drive belt tensioner — device
1. Automatic drive belt tensioner. 2. Drive belt. 3. Multifunctional bracket.
1. Automatic drive belt tensioner. 2. Drive belt. 3. Multifunctional bracket.
Removal and installation the automatic tensioner
Attention. Any drive belt that has been removed from the engine must be replaced with a new one. Each time the seat belt is replaced, the automatic tensioner must be...
Attention. Any drive belt that has been removed from the engine must be replaced with a new one. Each time the seat belt is replaced, the automatic tensioner must be...
Gas distribution mechanism drive belt-device
1. Internal cover of the timing belt. 2. Timing belt of the timing mechanism. 3. Timing pulley of the camshaft. 4. Threaded stud of the camshaft toothed pulley. 5....
1. Internal cover of the timing belt. 2. Timing belt of the timing mechanism. 3. Timing pulley of the camshaft. 4. Threaded stud of the camshaft toothed pulley. 5....
Gas distribution mechanism drive belt-removal
1. Remove the following parts: Battery ground cable. Protective tray. Right front wheel. Right headlight assembly. 2. Remove the right side splash guard. 3. Remove the...
1. Remove the following parts: Battery ground cable. Protective tray. Right front wheel. Right headlight assembly. 2. Remove the right side splash guard. 3. Remove the...
Gas distribution mechanism drive belt-installation
Caution: It is important to degrease the end face of the crankshaft, the bore of the crankshaft toothed pulley and the bearing surfaces of the drive belt pulley to...
Caution: It is important to degrease the end face of the crankshaft, the bore of the crankshaft toothed pulley and the bearing surfaces of the drive belt pulley to...
Camshaft — device
1. Threaded stud of the camshaft toothed pulley. 2. Timing pulley of the camshaft. 3. Seal. 4. Camshaft covers. 5. Camshaft. 6. Cylinder head suspension bracket. 7....
1. Threaded stud of the camshaft toothed pulley. 2. Timing pulley of the camshaft. 3. Seal. 4. Camshaft covers. 5. Camshaft. 6. Cylinder head suspension bracket. 7....
Camshaft — Removal and Installation
Caution: Apply fresh engine oil to the parts marked in the figure before installation. Removal 1. Remove the following parts: Battery ground cable. Protective engine...
Caution: Apply fresh engine oil to the parts marked in the figure before installation. Removal 1. Remove the following parts: Battery ground cable. Protective engine...
Camshaft — Checking after removal
Camshaft runout 1. Place the Y-blocks on a perfectly flat table and place the camshaft on them with journals No.2 and 4. Attention. Do not interfere with the camshaft...
Camshaft runout 1. Place the Y-blocks on a perfectly flat table and place the camshaft on them with journals No.2 and 4. Attention. Do not interfere with the camshaft...
Cylinder head cover (rocker cover) — device
1. Oil filler cap. 2. Rocker arm cover. 3. Gasket. 4. Camshaft position sensor.
1. Oil filler cap. 2. Rocker arm cover. 3. Gasket. 4. Camshaft position sensor.
Removal and installation the rocker cover
Removal 1. Remove the engine cover. 2. Remove the air intake. 3. Remove the inlet manifold assembly and inlet hose, as well as the inlet manifold bracket. 4. Remove the...
Removal 1. Remove the engine cover. 2. Remove the air intake. 3. Remove the inlet manifold assembly and inlet hose, as well as the inlet manifold bracket. 4. Remove the...
Cylinder head — device
1. Valve lifter. 2. Valve crackers. 3. Valve plate. 4. Valve spring. 5. Cylinder head bolt. 6. Cylinder block voice. 7. Cylinder head gasket. 8. Engine rigging eye. 9....
1. Valve lifter. 2. Valve crackers. 3. Valve plate. 4. Valve spring. 5. Cylinder head bolt. 6. Cylinder block voice. 7. Cylinder head gasket. 8. Engine rigging eye. 9....
Cylinder head — removal and installation
Removal 1. Remove the following parts: Engine cover. Air intake pipe. Rocker arm cover. High pressure fuel lines and fuel injectors. High pressure fuel pump. Exhaust...
Removal 1. Remove the following parts: Engine cover. Air intake pipe. Rocker arm cover. High pressure fuel lines and fuel injectors. High pressure fuel pump. Exhaust...
Cylinder head — checks after removal
1. Deformation of the cylinder block head surface. Note: When performing this check, it is also necessary to check the cylinder block surface deformation. Use a scraper...
1. Deformation of the cylinder block head surface. Note: When performing this check, it is also necessary to check the cylinder block surface deformation. Use a scraper...
Cylinder head — disassembly
1. Place the cylinder head on a special disassembly stand [KV113BO200 (Mot. 1573) or equivalent]. Caution: Observe the rules for maintaining cleanliness when working...
1. Place the cylinder head on a special disassembly stand [KV113BO200 (Mot. 1573) or equivalent]. Caution: Observe the rules for maintaining cleanliness when working...
Cylinder head — assembly
1. Install new valves and lap them into their seats. Clean all parts thoroughly, marking them for identification. Using a special device (KV113B0180 (Mot. 1511-01) or...
1. Install new valves and lap them into their seats. Clean all parts thoroughly, marking them for identification. Using a special device (KV113B0180 (Mot. 1511-01) or...
Cylinder head — checks after disassembly
1. Measure the following valve parameters: Valve stem diameter (d). Valve chamfer angle (a). Valve head diameter (D). Valve length (L). Valve head belt thickness (T). 2....
1. Measure the following valve parameters: Valve stem diameter (d). Valve chamfer angle (a). Valve head diameter (D). Valve length (L). Valve head belt thickness (T). 2....
Cylinder head — cleaning
It is very important not to scratch the gasket mounting surfaces of any aluminum parts. Using a suitable tool, remove any remaining old gasket from the metal surface....
It is very important not to scratch the gasket mounting surfaces of any aluminum parts. Using a suitable tool, remove any remaining old gasket from the metal surface....
Cylinder block and connecting rod-piston group — device
1. Seal. 2. Crankshaft cover. 3. Gasket. 4. Cylinder block. 5. Seal. 6. Threaded plug wiper for checking TDC. 7. Upper compression ring. 8. Second compression ring. 9....
1. Seal. 2. Crankshaft cover. 3. Gasket. 4. Cylinder block. 5. Seal. 6. Threaded plug wiper for checking TDC. 7. Upper compression ring. 8. Second compression ring. 9....
Cylinder block and connecting rod-piston group — disassembly
1. Install the ring gear retainer (special tool: KV113B0060 (Mot. 582-01)). 2. Remove the clutch basket. 3. Remove the flywheel. 4. Loosen the oil pan bolts in the...
1. Install the ring gear retainer (special tool: KV113B0060 (Mot. 582-01)). 2. Remove the clutch basket. 3. Remove the flywheel. 4. Loosen the oil pan bolts in the...
Cylinder block and connecting rod-piston group — assembly
1. The oil sprayers must be installed using a special plate (special tool: KV113B0170 (Mot. 1494)). 2. Install oil sprayers for cylinders No.1 and No.3 as follows:...
1. The oil sprayers must be installed using a special plate (special tool: KV113B0170 (Mot. 1494)). 2. Install oil sprayers for cylinders No.1 and No.3 as follows:...
Checking the deformation of the upper surface of the cylinder block
Note: All service values are listed in the section " Service data and specification " at the end of this chapter. 1. Using a scraper, remove the gasket from the surface...
Note: All service values are listed in the section " Service data and specification " at the end of this chapter. 1. Using a scraper, remove the gasket from the surface...
Checking the piston protrusion
1. Clean the piston bottom. 2. Turn the crankshaft one revolution in the working direction to set the piston of the first cylinder to the top dead center position. 3....
1. Clean the piston bottom. 2. Turn the crankshaft one revolution in the working direction to set the piston of the first cylinder to the top dead center position. 3....
Checking the axial clearances of the crankshaft
Crankshaft axial play 1. Install the crankshaft. 2. Check the crankshaft clearance using a dial indicator. Axial play of the lower connecting rod head 1. Install the...
Crankshaft axial play 1. Install the crankshaft. 2. Check the crankshaft clearance using a dial indicator. Axial play of the lower connecting rod head 1. Install the...
Checking the piston diameter
Measure the piston diameter (A). Note: The piston diameter (A) is measured at a height (a) = 56 mm from the piston bottom.
Measure the piston diameter (A). Note: The piston diameter (A) is measured at a height (a) = 56 mm from the piston bottom.
Checking the thickness of piston rings
Use a micrometer to measure the thickness of the piston rings. Note: Piston rings are supplied already adjusted.
Use a micrometer to measure the thickness of the piston rings. Note: Piston rings are supplied already adjusted.
Checking piston ring clearances
Lateral clearance of piston rings Measure the side clearance between the piston ring and the piston groove using a set of flat feeler gauges (A). If the measured value...
Lateral clearance of piston rings Measure the side clearance between the piston ring and the piston groove using a set of flat feeler gauges (A). If the measured value...
Checking the diameters of the crankshaft journals
Crankshaft journal diameter Using a micrometer, measure the diameter of the crankshaft main journal. Crankshaft journal diameter Using a micrometer, measure the diameter...
Crankshaft journal diameter Using a micrometer, measure the diameter of the crankshaft main journal. Crankshaft journal diameter Using a micrometer, measure the diameter...
Vacuum pump — device
1. Vacuum pump. 2. Gasket. Note. : replace the part with a new one after each removal. The white arrow indicates the front of the engine.
1. Vacuum pump. 2. Gasket. Note. : replace the part with a new one after each removal. The white arrow indicates the front of the engine.
Vacuum pump — removal and installation
Removal 1. Remove the engine cover. 2. Remove the battery. 3. Remove the electronic throttle control drive. 4. Disconnect the vacuum hose from the vacuum pump side. 5....
Removal 1. Remove the engine cover. 2. Remove the battery. 3. Remove the electronic throttle control drive. 4. Disconnect the vacuum hose from the vacuum pump side. 5....
Vacuum Pump — Checking Before Installation
1. Disconnect the vacuum hose and connect the vacuum gauge through the three-way adapter. 2. Start the engine and measure the vacuum produced at idle speed. Nominal...
1. Disconnect the vacuum hose and connect the vacuum gauge through the three-way adapter. 2. Start the engine and measure the vacuum produced at idle speed. Nominal...
Piston size groups — service data
1. The mark for installing the piston in the correct position is directed towards the flywheel. 2. Distance from piston pin to piston bottom (see table below). 3. Used...
1. The mark for installing the piston in the correct position is directed towards the flywheel. 2. Distance from piston pin to piston bottom (see table below). 3. Used...
Tightening torque of threaded connections
Upper part of the engine Note. *1 : See tightening procedure in the manual text. Bottom of the engine Note. *1 : See tightening procedure in the manual text.
Upper part of the engine Note. *1 : See tightening procedure in the manual text. Bottom of the engine Note. *1 : See tightening procedure in the manual text.
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- General information
- Faults en route
- Daily checks
- User manual
- Maintenance
- Power unit
- Petrol engines 1.6L (HR16)
- Petrol engines 2.0L (MR20)
- Diesel engines 1.5L (K9K)
- Diesel engines 2.0L (M9R)
- Cooling system
- Engine lubrication system
- Engine power system
- Engine management system
- Intake and exhaust system
- Engine electrical equipment
- Transmission
- Clutch
- Car gearbox
- Transfer case and shafts
- Chassis
- Car suspension
- Brake system
- Steering
- Body
- Exterior (external elements)
- Interior (internal elements)
- Safety system
- Heating and air conditioning
- Electrical equipment
- Wiring harnesses
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