Removal and installation (on models with CR engine)
Removing
1. Disconnect the ground cable from the battery.
2. Remove the protective pad from the front right fender.
3. Remove the alternator drive belt. See chapter Mechanical part of the engine.
4. Remove the mounting bolts from the idler pulley bracket and remove the idler pulley assembly.
5. Disconnect the connector from the generator.
Loosen the clamp nut «IN», the ground wire fixing nut, and remove the wiring clamps.
6. Remove a rack of a support of the engine from the right side.
7. Turn out fixing bolts from the top arm of the generator and the top fixing bolt of the generator.
8. Loosen the lower generator mounting bolt and remove from the U-shaped slot on the front cover.
9. Remove the generator assembly from the engine.
Installation
Installation is carried out in the reverse order of removal, taking into account the following:
Install the alternator and check the belt tension. See chapter Mechanical part of the engine.
Caution: Tighten the terminal nut «IN» carefully.
- Terminal fixing nut «IN»: Tightening torque: 19.32-10.8 Nm (0.95-1.1 kg m)
- Ground cable bolt: Tightening torque: 2.94-4.9 Nm (0.30-0.49 kg m)
- Alternator mounting bolt: Tightening torque: 33.3-46.1 Nm (3.4-4.7 kg m)
- Alternator upper bracket bolt: Tightening torque: 33.3-46.1 Nm (3.4-4.7 kg m)
- Engine mount strut bolt: Tightening torque: 40.0-50.0 Nm (4.1 -5.1 kg m)
- Idler pulley bracket bolt: Tightening torque: 16.6-23.5 Nm (1.7-2.4 kg m)
- Idler pulley nut: Tightening torque: 25.5-33.3 Nm (2.6-3.3 kg m)
Removal and installation (on models with HR engine)
Removing
1. Disconnect the ground cable from the battery.
2. Remove the protective pad from the front right fender.
3. Remove the alternator drive belt. See chapter Mechanical part of the engine.
4. Remove the idler pulley assembly. See chapter Mechanical part of the engine.
5. Disconnect the connector from the generator.
Loosen the clamp nut «IN», the ground wire fixing nut, and remove the wiring clamps.
6. Remove the air conditioning compressor. See chapter Automatic air conditioner.
7. Remove the torque rod bolt.
8. Turn off the top fixing bolt of the generator.
9. Loosen the lower generator mounting bolt.
Installation
Installation is carried out in the reverse order of removal, taking into account the following:
Install the alternator and check the belt tension. See chapter Mechanical part of the engine.
Caution: Tighten the terminal nut «IN» carefully.
- Terminal fixing nut «IN»: 19.32-10.8 Nm (0.95-1.1 kg m)
- Ground cable bolt: Tightening torque: 2.94-4.9 Nm (0.30-0.49 kg m)
- Alternator mounting bolt: Tightening torque: 21.0-29.0 Nm (2.2-2.9 kg m)
- Torque bolt: Tightening torque: 40.0-50.0 Nm (4.1-5.1 kg m)
- Idler pulley bolt: Tightening torque: 24.0-32.0 Nm (2.5-3.2 kg m)