Replacement of manual transmission oil seals Drive shaft oil seal 1. Drain the oil from the gearbox housing. 2. Remove the drive shaft (see chapter « Front suspension »). 3. Remove the old oil seal. 4. Install a...
Checking switches Check the resistance between the connector pins. When reverse gear or neutral is engaged, the corresponding switch must be closed.
Removal and installation of a transmission Removing 1. Disconnect a wire of weight from the storage battery. 2. Remove the air line. 3. Disconnect the clutch cable or remove the clutch slave cylinder with support...
Gearshift drive 1. Gear shift knob 2. Decorative cover 3. Gear lever support 4. Gear lever 5. Spring 6. Insert 7. Sleeve 8. O-ring 9. Gear lever socket 10. Pressure plate 11. Cover hole...
Gear Shift Mechanism (RS5F30A and RS5F31A) 1. Reverse detent spring 2. Threaded bushing of reverse gear detent 3. Gear lock bushing 4. Gear lock ball 5. Gear lock spring 6. Fork stem retaining spring 7. Blocking...
Gearbox disassembly (RS5F30A and RS5F31A) 1. Remove the gearbox housing by tilting it so that the 5th gear fork is clear of the housing. 2. Remove the reverse idle gear spacer and fork shaft, then remove the...
Input shaft — disassembly, inspection and assembly Disassembly 1. Before removing parts from the input shaft, measure the axial clearance of the 5th gear drive gear (see section « Data for adjustments and control »). If...
Output shaft — disassembly, inspection and assembly Disassembly 1. Before removing parts from the secondary shaft, measure the axial clearance of driven gears 1st, 2nd. 3rd and 4th gears. Clearance values are given in...
Differential and final drive Disassembly 1. Remove the final drive gear. 2. Remove the speed sensor drive gear by cutting it. 3. Press differential bearings. Do not interchange the right and left...
Gear selector — check Check the contact and sliding surfaces for wear, scratches, nicks and other damage.
Transmission housing (RS5F30A and RS5F31A) Input shaft oil seal . To press in a new oil seal, use tool ST37750000. Before installing the oil seal, coat the seal lip with multipurpose grease. Rear input shaft...
Differential Bearing Preload Adjustment Differential bearing preload adjustment is required when replacing the following parts: differential boxes; differential bearings; clutch housing; gearbox housing. 1....
Adjusting the preload of the output shaft bearings Output shaft bearing preload adjustment is required when replacing the following parts: secondary shaft; secondary shaft bearings; clutch housing; gearbox housing. 1....
Gearbox assembly (RS5F30A and RS5F31A) 1. Install the selector rod, lever and locking bracket. Wrap the ends of the stem with tape to avoid damage to the gland. After the wrapped end of the stem passes...
Gearbox Disassembly (RS5F32A) 1. Remove the crankcase cover. 2. Remove the output shaft bearing circlip. 3. Remove the gearbox housing by tilting it so that the 5th gear fork does not touch the...
Input and output shaft (RS5F32A) Input shaft Disassembly, inspection and assembly of the input shaft are completely similar to the operations of the same name for the input shaft of gearboxes RS5F30A...
Gear selector (RS5F32A) Examination Check the contact and sliding surfaces for wear, scratches, nicks and other damage. Adjustment of the mechanism of braking of an input shaft 1. Install the...
Transmission housing (RS5F32A) Replacing the input shaft oil seal and input shaft rear bearing is carried out in the same way as in gearboxes RS5F30A/31A . Front shaft bearing. To replace the bearing,...
Differential Bearing Preload Adjustment (RS5F32A) It is carried out in the same way as in gearboxes RS5F30A/31A . When measuring the displacement of the differential box and the moment of resistance to rotation, use the...
Gearbox assembly (RS5F32A) 1. Install the selector shaft and lever, locking bracket and retainers. Do you install them? similar to gearboxes RS5F30A/31A . 2. Install the differential into the...