General instructions for engine repair Connections Requiring Angle Tightening The final tightening of the connections listed below requires a wrench that provides rotation through the specified angle:...
Measurement of compression in cylinders Gasoline engines 1. Warm up the engine. 2. Turn off the ignition. 3. Relieve pressure in the supply system (see chapter « Engine management system »). 4. Check all spark...
Oil pan — removal and installation Removal - GA engine 1. Remove the mudguard (And) engine. 2. Drain the engine oil. 3. Remove the exhaust pipe (see chapter « exhaust system »). 4. Remove the center beam....
SR engine gas distribution mechanism drive 1. Cylinder block 2. Chain guide 3. Right camshaft drive sprocket 4. Drive chain tensioner 5. Tensioner shoe 6. Front crankcase 7. Crankshaft pulley 8. Oil pump drive...
Drive of the gas distribution mechanism of the CD engine 1. Front camshaft sprocket 2. Intermediate roller 3. Tension roller 4. Crankshaft pulley 5. Timing belt bottom cover 6. Timing belt center cover (engine mount bracket)...
HPFP drive (CD20 diesel engines) Removing 1. Set the piston of the 1st cylinder to the TDC of the compression stroke according to the marks on the crankshaft pulley (see section « Timing gear CD engines...
Replacement of oil seals GA engines 1. Remove the cylinder head cover. 2. Remove the camshaft. 3. Remove valve spring (see section « cylinder head »). 4. Remove the old oil seal using an...
Replacing the front crankshaft oil seal GA and SR engines 1. Remove the lower and right engine splash guards. 2. Remove the alternator and power steering pump drive belts. 3. Remove the crankshaft pulley. 4....
Replacement of a back epiploon of a cranked shaft 1. Remove the gearbox ( see relevant chapter ). 2. Remove flywheel or drive plate. 3. Remove the rear oil seal holder and remove any old sealant (in SR and CD engines,...
Replacing camshaft seals (CD engines) 1. Remove toothed belts, pulleys and covers. 2. Remove the old oil seal with a screwdriver, wrapping its blade with electrical tape so as not to scratch the camshaft and...
Cylinder head — removal and installation 1. Filler cap 2. Cylinder head cover 3. Cylinder head cover gasket 4. Oil seal 5. Camshaft bearing cap 6. Inlet camshaft 7. Exhaust camshaft 8. Ignition distributor...
Valve clearances (GA engines) Examination Check the bearings with the engine warm. 1. Remove the cylinder head cover. 2. Remove all spark plugs. 3. Set the piston of the 1st cylinder to the TDC of...
Throttle actuator (SR engine) Throttle actuator adjustment is required after removing and installing the following parts (whether they were replaced or not): Throttle control sector throttle body...
Removal and installation of the GA engine 1. Front engine mount 2. Cylinder head front bracket 3. Front support bracket 4. Rear support bracket 5. Gearbox support 6. Gearbox support bracket 7. Rear engine mount...
Removal and installation of the SR engine 1. Rear engine lifting eye 2. Front engine mount 3. Front support bracket 4. Rear rubber bushing 5. Central beam 6. Buffer 7. Front engine lifting eye 8. Rear engine...
Removal and installation of the CD engine 1. Front engine mount 2. Front support bracket 3. Support bracket 4. Buffer bracket 5. Buffer 6. Central beam 7. Gearbox support 8. Gearbox support bracket 9. Torsion...
Cylinder block — disassembly, inspection and assembly 1. Oil dipstick tube 2. Cylinder block 3. The holder of a back epiploon of a cranked shaft 4. Rear oil seal 5. Back cover 6. Flywheel 7. Bottom cover 8. Drive disc 9....
Mounted units of GA16DE engines with VTC General form 1. Oil pressure sensor 2. Knock sensor 3. Ignition distributor 4. VTC solenoid valve 5. Intake manifold gasket 6. Intake manifold 7. Water pump 8....
Mounted units of SR20DE engines General form 1. Filler cap 2. Cylinder head cover 3. Crankcase ventilation valve 4. Ignition distributor with camshaft angle sensor, ignition coil and key transistor 5....
Mounted units of CD engines Right side view 1. Starter 2. injection pump 3. Fuel supply pipe 4. Thermostat housing 5. Nozzle 6. Discharge tube 7. Water connection 8. Timing belt cover 9. Toothed...
Data for adjustments and control Specifications NOTE: This section only includes data that is not contained in the main text. Main dimensions of valves, mm Valve seat dimensions, mm GA engines SR...