Size and adjustment tables (Nissan Patrol Y60)

Table of contents: General technical characteristics ↓ Types and volumes of lubricants and…↓ Requirements for wheels and tires ↓ Engine tuning parameters ↓ Engine 4.2 l ↓ Valve Drive Assembly (rocker arms…↓ Engine 3.0 l ↓ Cooling system ↓ Fuel system of carburetor engines ↓ Fuel and Engine Management System…↓ Engine electrical system ↓ Ignition system ↓ Manual transmission ↓ Automatic transmission ↓ Transfer case ↓ Cardan shafts ↓ Clutch ↓ Brake system ↓ Front suspension (early models…↓ Rear suspension (early model years) ↓ Front and rear axles (later models…↓ Steering ↓ Front wheel alignment angles ↓ On-board electrical equipment ↓ Tightening force of threaded…↓

Note: Nominal tightening forces for threaded connections are given at the end of each of the Sections of the Appendix and are also included in the material of the paragraphs of the text of the Manual.

General technical characteristics

Characteristic	Meaning
Full length, mm
Station wagon (Station Wagon)	4810
Station wagon	Ti 4890
Hardtop	4240
Utility vehicle and Mini-truck (Cab Chassis)	4970
Utility (Van) and Mini-truck of later years of production (since 1992) with suspension on coil springs	4700
Full width, mm
Station wagon and hardtop (without wing pads)	1800
Station wagon and hardtop (with wing pads)	1930
Utility (Van) and Mini Truck	1690
Utility (Van) and Mini-truck of later years of production (since 1992) with suspension on coil springs	1930
Wheelbase, mm
Station Wagon, Utility Van, and Mini-truck	2970
Hardtop	2400
Turning radius, m
Station Wagon, Utility Van, and Mini-truck	6.7
Hardtop	5.5
Fuel tank capacity, l
Station wagon and hardtop	95
Utility (Van) and Mini Truck	90
Permissible mass of towed trailer, kg
Early model years (until 1992.)
Trailer equipped with brakes	2500
Trailer without brakes	750
Models of later years of production (since 1992)
Trailer equipped with brakes
Station wagon with manual transmission	2800
All the rest	2500
Trailer without brakes	750
*Maximum front overhang angle*	42°
*Maximum rear overhang angle*	30°
*Maximum overpass angle*	31°
*Maximum ground clearance, mm*	235
*Maximum permissible depth of water obstacle, mm*	600

Types and volumes of lubricants and liquids

Note: All volumes are approximate only. Exact data can be obtained from dipstick readings or through inspection/filler holes.

Engine

Characteristic	Meaning
Type of lubricating fluid	Quality not worse than SAE 20W/50SE
Oil pan volume, l
Engine 4.2 l
With filter	8.2
No filter	7.7
Engine 3.0 l
With filter	6.4
No filter	6.0

Cooling system

Characteristic	Meaning
Coolant volume (including expansion tank), l
3.0L models	11.9
4.2L models with manual transmission	13.9
4.2L models with AT	13.6
Antifreeze type	Ethylene glycol based antifreeze
Mixture composition, % antifreeze content
Up to - 15°C	30
Up to - 35°C	50

Manual transmission

Characteristic	Meaning
Type of lubricating fluid	SAE 75W/90 GL4
Volume, l
Engine 4.2 l	3.9
Engine 3.0 l	3.6
3.0L engines for models produced since October 1994.	5.1

Automatic transmission

Characteristic	Meaning
ATF type	Matic D
Volume, l
Early models	8.5
Models of later years of production (since 1992)	11.8

Warning! ATF Matic D is the Australian equivalent of the Japanese ATF Dexron II. Using the Australian fluid called Dexron II may cause transmission failure.

Transfer case

Characteristic	Meaning
Type of lubricating fluid
Early model years (until 1992.)	SAE 75W/90 GL4
Models of later years of production (since 1992)	EFI Dexron II
Volume, l
Models produced before October 1994.
Engine 4.2 l	2.2
Engine 3.0 l	1.9
All models produced since October 1994.	1.9

Front differential

Characteristic	Meaning
Type of lubricating fluid	SAE 80W/90 GL5
Volume, l
Hardtop and Station Wagon Models	5.4
Utility (Van) and Mini Truck Models early years of production	4.3
Utility (Van) and Mini Truck Models late years of production with coil spring suspension	5.4

Rear differential

Characteristic	Meaning
Type of lubricating fluid
Differential of normal type and with locking	SAE 80W/90 GL5
Limited slip differential	SAE LS80W/90 GL5*
Volume, l
Hardtop and Estate models without differential lock	2.1
Hardtop and Estate models with differential lock	3.0
Early model Utility (Van) and Mini-truck	4.7
Late model Utility (Van) and Mini-truck with coil spring suspension	2.1

* At ambient temperatures above 40°C use SAE LS140 GL5 fluid

Brake fluid and clutch hydraulic fluid

Characteristic	Meaning
Liquid type	DOT 3

Power steering fluid

Characteristic	Meaning
Liquid type	Dexron II
Volume, l	0.9÷1.0

Lubricant for chassis components

Characteristic	Meaning
Type of lubricant	NLGI#2 lithium based

Requirements for wheels and tires

Tyre sizes and inflation pressures

See the information plate on the vehicle.

Note: If the tires installed on your vehicle are not listed as acceptable on the information plate, consult with the vehicle manufacturer's dealership for information on acceptable operating conditions and recommended inflation pressure.

Engine tuning parameters

All models except 4.2L EFI

Characteristic	Meaning
Firing order	1-5-3-6-2-4
Spark plug type
Engines 3.0 l	NGK BKR6E
Engines 4.2 l	NGK BP5ES
Interelectrode spark plug gap, mm	0.8÷0.9
Ignition timing at idle speed
3.0L models
With the vacuum hose disconnected	3° ±2° before TDC
With the vacuum hose connected	15° ±5° before TDC
4.2L models with vacuum hose connected
Models with manual transmission	10° ±1° before TDC
Models with AT (selector - in position D)	10° ±1° before TDC
Idle speed, rpm
3.0L models	800 ±50
Models 4.2L (aT selector - in position D)	650 ±50
Gap in breaker contacts (4.2L models), mm	0.45÷0.55
Duration (by angle) of the closed state of the breaker contacts (4.2L models)	34°÷40°
Resistive resistance of high-voltage wires, kOhm	no more than 30
Compression pressure in cylinders, kPa
Standard value
3.0L models	1 196
Models 4.2L	1 177
Minimum acceptable	883
Maximum permissible difference between cylinders	98
Valve clearances, mm
3.0L models	Zero (hydraulic tappets with automatic compensation are installed)
Models 4.2L (the engine is warm but turned off)	0.38

4.2L EFI models only

Note: When performing adjustment procedures, be sure to compare the parameters listed below with those on the engine settings information plate located in the engine compartment of the vehicle. In case of discrepancies, the latter (from the plate) should be considered correct.

Characteristic	Meaning
Spark plug type	BPR5E
Compression pressure in cylinders, kPa
Standard value	1 187
Minimum acceptable	892
Maximum permissible difference between cylinders	98

Engine 4.2 l

Except for later model years equipped with fuel injection (EFI)

General parameters

Characteristic	Meaning
Engine type	6-cylinder, OHV
Model	TV42
Working volume, cm	3 4 169
Cylinder diameter, mm	96
Piston stroke, mm	96
Firing order	1-5-3-6-2-4
Compression ratio	8.3:1
Compression pressure in cylinders, kPa
Standard value	1 177
Minimum acceptable	883
Maximum permissible difference between cylinders	98

Cylinder head

Characteristic	Meaning
Design	One piece
Material	Aluminum alloy
Permissible non-flatness of the mating surface, mm	0.2
Head height, mm
Standard	117.19÷117.59
Maximum permissible milling depth (together with the block), mm	0.2
Width of working chamfer of valve seats, mm
Intake	2.4÷2.8
Graduation	1.4÷1.9
Valve seat chamfer angle	45°
Valve guide type	Replaceable
Height of valve guide bushings protrusion, mm	11.7÷12.3

Valves and valve springs

Characteristic	Meaning
Valve stem diameter, mm
Intake	7.965÷7.980
Graduation	7.945÷7.960
Valve stem seat clearance in guide bushings, mm
Standard
Intake	0.020÷0.053
Graduation	0.040÷0.073
Maximum permissible	0.1
Valve length, mm
Intake	116.7÷117.0
Graduation	117.0÷117.3
Height of cylindrical section (belt) of valve plates, mm
Standard
Intake	1.3
Graduation	1.5
Minimum acceptable	0.5
Valve plate chamfer angle	45° 30'
Free length of valve springs, mm
Internal	44.10
External	49.77
Permissible limit of valve spring end face, mm
Internal	1.9
External	2.2
Assembly length of valve springs, mm
Internal	35
External	40

Valve Drive Assembly (rocker arms and rocker arm axle)

Characteristic	Meaning
Outer Ø of rocker arm axle, mm	19.979÷20.000
Inner Ø of rocker arms, mm	20.020÷20.038
Clearance of rocker arm fit on axle, mm	0.020÷0.059

Camshaft

Characteristic	Meaning
Number of bearings	7
Maximum allowable bending limit, mm	0.06
Maximum permissible axial clearance, mm	0.5
Bearing clearance, mm
Standard	0.20÷0.109
Maximum permissible	0.15
Bearing journal diameter, mm
Front	50.721÷50.740
Second	50.521÷50.540
The third	50.321÷50.340
Fourth	50.121÷50.140
Fifth	49.921÷49.940
Sixth	49.721÷49.740
Back	49.521÷49.540
Height of cams (on the working ledge), mm
Standard	42.311÷42.561
Maximum permissible wear value	0.15

Valve tappets and tappet rods

Characteristic	Meaning
Ø of pushers, mm	24.970÷24.980
Ø of tappet sockets in engine block, mm	25.000÷25.033
Clearance of tappets in sockets, mm
Standard	0.020÷0.063
Maximum permissible	0.1
Maximum allowable bending of push rods, mm	0.5

Cylinder block

Characteristic	Meaning
Type	6-cylinder in-line
Material	Cast iron
Permissible non-flatness of the mating surface, mm	0.10
Cylinder diameter (standard), mm
Class 1	96.00÷96.01
Class 2	96.01÷96.02
Class 3	96.02÷96.03
Class 4	96.03÷96.04
Class 5	96.04÷96.05
Permissible wear limit of cylinders, mm	0.20
Maximum permissible ovality of cylinders, mm	0.015
Maximum permissible taper of cylinders, mm	0.010

Crankshaft and main bearings

Characteristic	Meaning
Number of main bearings	7
Crankshaft axial play
It is being installed	6th thrust bearing
Maximum allowable, mm	0.30
Standard Ø of crankshaft main journals, mm*	70.907÷70.920
Standard Ø of crankshaft connecting rod journals, mmx	56.913÷56.926
Maximum permissible ovality and taper of all necks, mm	0.0025
Maximum allowable bending of the crankshaft, mm	0.20
Clearance in main bearings, mm
Standard	0.041÷0.087
Maximum permissible	0.09
Repair parts produced (with disparagement) dimensions (Ø) of main bearings, mm	0.25, 0.50, 0.75, 1.0

* To achieve the required clearance in the bearings, the shaft journals are machined

Connecting rods and connecting rod bearings

"MM:DUMMY_IP" "/MM:DUMMY_IP"

Characteristic	Meaning
Maximum allowable bending of connecting rods, mm per 100 mm of length	0.15
Maximum permissible twisting of connecting rods, mm per 100 mm of length	0.3
Connecting rod size between hole centers, mm	166.45÷166.55
Lateral clearance of connecting rods, mm
Standard	0.20÷0.30
Maximum permissible	0.40
Clearance in connecting rod bearings, mm
Standard	0.027÷0.061
Maximum permissible	0.09
Repair parts produced (with disparagement) dimensions (Ø) of connecting rod bearings, mm	0.25, 0.50, 0.75, 1.0

Pistons and piston pins

Characteristic	Meaning
Standard piston diameter, mm
Class 1	95.975÷95.985
Class 2	95.985÷95.995
Class 3	95.995÷96.005
Class 4	96.005÷96.015
Class 5	96.015÷96.025
Repair excess, mm	0.50, 1.0
Measurement point 20.0 mm from the piston bottom Ø of the hole for the piston pin seat, mm	22.987÷22.993
Tight fit of piston pin in piston, mm	0.004÷0.008
Lubricating clearance of piston pin seat in upper connecting rod head, mm	0.005÷0.017
Clearance of piston skirt fit in cylinder, mm	0.015÷0.035

Piston rings

Characteristic	Meaning
Quantity
Compression	2
Oil scraper	1
Clearance in piston ring locks, mm
Compression	0.30÷0.45
Oil scraper	0.20÷0.60
Maximum allowed	1.5
Lateral clearance of piston ring seating in grooves, mm
Upper compression	0.040÷0.073
Second compression	0.030÷0.063
Oil scraper	0.015÷0.185
Maximum allowed	0.1

Lubrication system

Characteristic	Meaning
Oil pressure at idle speed, kPa	Not less than 49
Oil pressure at 2800 rpm, kPa	392÷451
Clearances in oil pump, mm
Between the working edges of the gears	Not more than 0.12
Between the outer gear and the housing	0.14÷0.22
End clearance of gears	0.050÷0.109

Late model years with fuel injection (EFI)

General parameters

Characteristic	Meaning
Model	TV42E
Compression ratio	8.5:1

Cylinder head

Characteristic	Meaning
Valve seat chamfer width, mm
Intake	1.08÷1.51
Graduation	1.41÷1.89

Valves and valve springs

Length of valve springs, mm
Intake	116.7÷117.0
Graduation	117.15÷117.45

Valve tappets and tappet rods

Characteristic	Meaning
Ø of pushers, mm	24.960÷24.970
Ø of tappet sockets in the block, mm	24.980÷25.033
Clearance of tappets in sockets, mm
Standard	0.030÷0.073
Maximum permissible	0.1

Pistons and piston pins

Characteristic	Meaning
Ø hole for piston pin seating, mm	22.980÷22.999
Lubricating clearance of piston pin seat in connecting rod head, mm	0.000÷0.023

Piston rings

Characteristic	Meaning
Gaps in locks, mm
Compression rings	0.30÷0.45
Oil scraper ring	0.20÷0.60

Engine 3.0 l

General parameters

Characteristic	Meaning
Type	6-cylinder OHC
Model	RB30S
Working volume, cm³	2 962
Cylinder diameter, mm	86
Piston stroke, mm	85
Firing order	1-5-3-6-2-4
Compression ratio	9.0:1
Compression pressure in cylinders, kPa
Standard value	1 196
Minimum acceptable	883
Maximum permissible difference between cylinders	98

Cylinder head

Characteristic	Meaning
Design	One piece
Material	Aluminum alloy
Permissible non-flatness of the mating surface, mm	0.2
Width of working chamfer of valve seats, mm
Intake	2.12
Graduation	1.84
Valve seat chamfer angle	45°
Valve guide type	Replaceable
Height of valve guide bushings protrusion, mm	13.20÷13.40

Valves and valve springs

Characteristic	Meaning
Valve stem diameter, mm
Intake	6.965÷6.980
Graduation	7.965÷7.970
Valve stem seat clearance in guide bushings, mm
Standard
Intake	0.020÷0.053
Graduation	0.030÷0.046
*Maximum permissible*	0.1
Valve length, mm
Intake	125.3÷125.9
Graduation	124.2÷124.8
Height of cylindrical section (belt) of valve plates, mm
Standard
Intake	1.15÷1.45
Graduation	1.35÷1.65
Minimum acceptable	0.5
Valve plate chamfer angle	45° 15'÷45° 45'
Free length of valve springs, mm
Internal	44.1
External	51.2
Permissible limit of valve spring end face, mm
Internal	1.9
External	2.2

Valve drive assembly (rocker arms and rocker shafts)

Characteristic	Meaning
Outer Ø of rocker arm axle, mm	17.979÷18.000
Inner Ø of rocker arms	18.007÷18.028
Clearance of rocker arm fit on axle, mm	0.007÷0.049

Valve lifters

Characteristic	Meaning
Type	Hydraulic
Ø of pushers, mm	15.947÷15.957
Ø of pusher seat in head, mm	16.000÷16.013
Clearance of tappets in sockets, mm	0.043÷0.066

Camshaft

Characteristic	Meaning
Number of bearings	7
Maximum allowable bending limit, mm	0.1
Axial clearance, mm	0.03÷0.06
Bearing clearance, mm
From #1 to #6	0.045÷0.090
№ 7	0.065÷0.110
Bearing journal diameter, mm
From #1 to #6	46.935÷46.955
№ 7	46.415÷46.435
Height of cams (on the working ledge), mm
Standard	39.242÷39.432
Maximum permissible wear value	0.15

Cylinder block

Characteristic	Meaning
Type	6-cylinder in-line
Material	Cast iron
Permissible non-flatness of the mating surface, mm	0.10
Cylinder diameter (standard), mm
Class 1	86.000÷86.010
Class 2	86.010÷86.020
Class 3	86.020÷86.030
Class 4	86.030÷86.040
Class 5	86.040÷86.050
Permissible wear limit of cylinders, mm	0.20
Maximum permissible ovality of cylinders, mm	0.015
Maximum permissible taper of cylinders, mm	0.010

Crankshaft and main bearings

Characteristic	Meaning
Number of main bearings	7
Crankshaft axial clearance, mm
It is being installed	4th thrust bearing
Standard	0.05÷0.17
Maximum allowed	0.30
Standard Ø of crankshaft main journals, mm
Class 0	54.967÷54.975
Class 1	54.959÷54.967
Class 2	54.951÷54.959
Standard Ø of crankshaft connecting rod journals, mm
Class 0	49.968÷49.974
Class 1	49.961÷49.968
Maximum permissible ovality and taper of all necks, mm	0.005
Maximum allowable bending of the crankshaft, mm	0.10
Clearance in main bearings, mm
Standard	0.020÷0.047
Maximum permissible	0.090
Repair parts produced (with disparagement) dimensions (Ø) of main bearings, mm	0.25, 0.50

Connecting rods and connecting rod bearings

Characteristic	Meaning
Maximum allowable bending and twisting of connecting rods, mm per 100 mm of length	0.025
Lateral clearance of connecting rods, mm
Standard	0.20÷0.30
Maximum permissible	0.40
Clearance in connecting rod bearings, mm
Standard	0.011÷0.035
Maximum permissible	0.090
Repair parts produced (with disparagement) dimensions (Ø) of connecting rod bearings, mm	0.08, 0.12, 0.25, 0.50

Pistons and piston pins

Characteristic	Meaning
Standard piston diameter, mm
Class 1	85.975÷85.985
Class 2	85.985÷85.995
Class 3	85.995÷86.005
Class 4	86.005÷86.015
Class 5	86.015÷86.025
Excess dimensions, mm	0.50, 1.00
Measurement point 47 mm from the piston bottom Ø of the hole for the piston pin seat, mm	20.987÷20.999
Tight fit of piston pin in piston, mm	0.000÷0.004
Lubricating clearance of piston pin seat in upper connecting rod head, mm
Standard	0.005÷0.017
Maximum permissible	0.023
Clearance of piston skirt fit in cylinder, mm	0.015÷0.035

Piston rings

Characteristic	Meaning
Quantity
Compression	2
Oil scraper	1
Clearance in piston ring locks, mm
Upper compression	0.24÷0.31
Second compression	0.18÷0.28
Maximum allowed	0.4
Oil scraper	Not specified
Lateral clearance of piston ring seating in grooves, mm
Second compression	0.030÷0.063
Maximum allowed	0.1
Maximum allowed	0.4
Oil scraper	Not specified

Lubrication system

Characteristic	Meaning
Oil pressure at idle speed, kPa	Not less than 59
Oil pressure at 3200 rpm, kPa	382÷461
Clearances in oil pump, mm
Between the housing and the outer gear	0.11÷0.20
Between the internal gear and the crescent-shaped separating element	0.22÷0.33
Between the outer gear and the crescent-shaped separating element	0.05÷0.11
Between the internal gear and the crescent-shaped separating element	0.05÷0.09
Lubricating gap between the internal gear and the housing	0.05÷0.09

Cooling system

Thermostat

Characteristic	Meaning
Type	Wax filled
Opening start temperature
3.0L models	76.6°C
Models 4.2L	82°C
Full opening temperature
3.0L models	90°C
Models 4.2L	95°C
Valve lift height, mm	10.0

Radiator

Type

With corrugated plates

Radiator fan

Drive

Thermostatic clutch

Fuel system of carburetor engines

Carburetor

Characteristic	Meaning
Manufacturer	Nikki
Type	Dual chamber, downdraft
Models
Engines 3.0 l	21J360-38
4.2L engines with manual transmission	21J360-23
4.2L engines with AT	21J360-24
Air damper control	Automatic
Sprayer diameter, mm
Primary
3.0L models	27
Models 4.2L	32
Secondary	36
Ø of throttle chambers, mm
Primary	36
Secondary	40
Ø main fuel jets, mm
Primary
3.0L models	1.20
Models 4.2L	1.42
Secondary
3.0L models	2.00
Models 4.2L	2.30
Ø main air jets, mm
Primary	0.60
Secondary	0.80
Ø of idle fuel jets, mm
Primary
3.0L models	0.48
Models 4.2L	0.54
Secondary
3.0L models	1.10
Models 4.2L	1.30
Ø of idle air jets, mm
Primary	1.80
Secondary	0.60
Ø high power jet, mm	0.75
Fast idle speed, rpm
3.0L models	1 850÷2 150
4.2L models with manual transmission	1 600÷2 000
4.2L models with AT	1 800÷2 200
Throttle clearance at fast idle, mm
3.0L models	0.77 ±0.07
4.2L models with manual transmission	1.37 ±0.14
4.2L models with AT	1.64 ±0.14
Air damper opener clearance, mm
3.0L models	2.94 ±0.30
Models 4.2L	5.0 ±0.5
Throttle damper engagement speed, per minute
3.0L models	1900÷2100
4.2L models with AT	1 700 ±100
Idle speed with air conditioner on, rpm
3.0L models	800 ±50
4.2L models with manual transmission	1 100 ±50
4.2L models with AT (selector - in position N)	900 ±50
Adjusting the fuel level in the float chamber
3.0L models
Height A, mm	5.0÷6.0
Height B, mm	44.0÷45.0
Models 4.2L
Height A, mm	9.5÷10.5
Height B, mm	47.5÷48.5
Idle speed, rpm
3.0L models	800 ±50
4.2L models with manual transmission	650 ±50
4.2L models with AT (selector - in position N)	650 ±50
CO content in exhaust gases, %
3.0L models	1.0 ±0.5
Models 4.2L	1.5 ±0.5

Fuel pump

Characteristic	Meaning
Type
3.0L models	Electric
Models 4.2L	Mechanical
Supply pressure (head), kPa
3.0L models	20.0
Models 4.2L	25.5÷32.4

Fuel filter

Characteristic	Meaning
Type	Replaceable, in-line installed

Fuel and Engine Management System for 4.2L EFI Models

Fuel injection system

Characteristic	Meaning
Type	Electronic multi-position
Injector resistance, Ohm	10÷14
Idle speed with accessories completely off, rpm	650 ±100

Fuel pump

Characteristic	Meaning
Type	Electric, installed in the gas tank
Pressure, kPa
At idle speed	About 235
With the regulator vacuum hose disconnected	About 294

Ignition system

Characteristic	Meaning
Basic ignition timing angle	10° ±1° before TDC
Ignition Timing Control	Electronic
Resistance of the primary winding of the coil at 20°C, Ohm	About 1
Resistance of the secondary winding of the coil at 20°C, kOhm	About 10
Firing order	1-5-3-6-2-4

Engine electrical system

Battery

Characteristic	Meaning
Type	12V Lead Acid
Grounding polarity	By the negative pole
Specific gravity of electrolyte at 20°C*
Fully charged battery	Over 1.265
Completely discharged battery	1.100

* The specific gravity of the electrolyte changes by approximately 0.007 for every 10°C

Generator

All models except 4.2L EFI

Characteristic	Meaning
Manufacturer	Hitachi
Type	50 or 60 A
Voltage regulator	Built-in
Regulator output voltage, V	14.1÷14.7
Output current, A	50 or 60
Minimum permissible length of brushes, mm	6.0
Outer Ø of sliding contact ring, mm	30.6

4.2L EFI Models

Characteristic	Meaning
Manufacturer	Hitachi
Model	LR170-740
Output current, A	70
Voltage regulator type	Built-in
Output voltage, V	14.1÷14.7
Minimum permissible length of brushes, mm	6
Outer Ø of sliding contact ring, mm	26

Starter

Characteristic	Meaning
Manufacturer	Hitachi
Type	Gearbox
Minimum permissible length of brushes, mm	11.0
Force developed by brush springs, N
3.0L models	17.6÷21.6
Models 4.2L	15.7÷19.6
Minimum outer Ø of collector, mm
3.0L models	32.0
Models 4.2L	29.0
Collector slot depth, mm	0.5÷0.8
Axial clearance of drive gear, mm
All starters except S114-507	0.3÷1.5
S114-507	0.05÷1.50

Ignition system

3.0L models

Distributor

Characteristic	Meaning
Adjusting the ignition timing	Vacuum and centrifugal
Direction of rotation of the runner	Counterclockwise
Firing order	1-5-3-6-2-4
Air gap of ignition control pulse sensor rotor, mm	0.3÷0.5
Setting the ignition timing (with the vacuum hose disconnected and the engine speed below 1000 rpm)	3° ±2° before TDC

Ignition coil

Characteristic	Meaning
Primary winding resistance, Ohm	0.8÷1.0
Secondary winding resistance, kOhm	7.6÷11.4
Resistive resistance of high-voltage wires, kOhm	Not higher than 30

Models 4.2L

Distributor

Characteristic	Meaning
Manufacturer	Mitsubishi
Adjusting the ignition timing	Vacuum and centrifugal
Direction of rotation of the runner	Counterclockwise
Firing order	1-5-3-6-2-4
Gap in breaker contacts, mm	0.45÷0.55
Duration (by angle) of the closed state of the breaker contacts	34°÷40°
Setting the ignition timing at engine speed of 650 ±50 rpm	10° ±1° before TDC
Resistive resistance of high-voltage wires, kOhm	Not higher than 30

Manual transmission

Models 4.2L

Main characteristics

Characteristic	Meaning
Model	FS5R50A
Type	Fully synchronized (including reverse gear) 5-speed manual transmission
Gear ratios
Except 4.2L EFI models
1st gear	4.556:1
2nd gear	2.625:1
3rd gear	1.519:1
4th gear	1.000:1
5th gear	0.836:1
Reverse gear	4.245:1
4.2L EFI Models
1st gear	4.262:1
2nd gear	2.455:1
3rd gear	1.422:1
4th gear	1.000:1
5th gear	0.850:1
Reverse gear	3.971:1
Axial clearance of gears, mm
1st gear	0.20÷0.48
2nd gear	0.20÷0.60
3rd gear	0.20÷0.45
5th gear	0.20÷0.47
Reverse gear	0.20÷0.44
Standard clearance of the synchronizer locking ring in relation to the gear, mm
Except 4.2L EFI models
All gears except 2nd	1.00÷1.45
Second gear	1.1÷1.5
Maximum permissible	0.7
4.2L EFI Models
All gears except 2nd and 3rd	1.00÷1.45
Maximum permissible	0.7
Permissible limit of the lateral clearance of the retaining ring, mm
Primary shaft	0.15
Intermediate shaft toothed ring	0.15
Intermediate shaft synchronizer cones	0.15
1/2 gear synchronizer hubs	0.13
3/4 gear synchronizer hubs	0.10
Permissible limit of lateral clearance of C-shaped retaining ring, mm	0.13

3.0L models

Main characteristics

Characteristic	Meaning
Model	FS5R30A
Type	Fully synchronized (including reverse gear) 5-speed manual transmission
Gear ratios
1st gear	4.061:1
2nd gear	2.357:1
3rd gear	1.490:1
4th gear	1.000:1
5th gear	0.862:1
Reverse gear	4.125:1
Axial clearance of gears, mm
1st, 2nd, 3rd and 5th gears	0.23÷0.33
Reverse gear of the driven shaft	0.33÷0.43
Intermediate shaft	0.10÷0.25
5th gear	0.20÷0.47
Reverse intermediate gear	0.30÷0.53
Clearance of the synchronizer locking ring in relation to the gear, mm
Standard	1.05÷1.30
Maximum permissible	0.7
Permissible limit of the clearance of the retaining ring, mm	0.1

Automatic transmission

General parameters

Characteristic	Meaning
Model	RE4R03A
Type	4-speed with electronic shift control and lockable torque converter
Gear ratios
1st gear	2.784:1
2nd gear	1.544:1
3rd gear	1.000:1
4th gear	0.694:1
Reverse gear	2.275:1

Transfer case

General parameters

Characteristic	Meaning
Model	TX12A
Type	2-speed, constant mesh
Gear ratios
Overdrive	1.000:1
Downshift	2.020:1
Axial clearance, mm
Front drive sprocket and reduction gear	0.20÷0.35
Intermediate shaft	0.00÷0.20
Maximum clearance between synchronizer ring and gear, mm	0.5
Limit value of the clearance of the retaining ring, mm	0.15
Front drive sprocket axial play (models produced since December 1992.), mm	0.20÷0.54

Cardan shafts

General parameters

Characteristic	Meaning
Maximum permissible value of cardan shaft runout, mm	0.6
Axial clearance of the crosspiece, mm	0.02

Clutch

General parameters

Characteristic	Meaning
Type	Single disc
Drive	Hydraulic with vacuum booster
Pressure Plate Spring Type	Diaphragm
Driven Disc Hub Type	Spring loaded
Release bearing type	Ball thrust, sealed design with factory grease packing

Slave disk

Characteristic	Meaning
Maximum permissible radial clearance of splines, measured along the outer edge of the disk, mm
Models 4.2L	1.1
3.0L models	1.0
Maximum allowable runout, mm
Models 4.2L	1.3 (measured at a distance of 132.5 from the center of the hub)
3.0L models	0.7 (measured at a distance of 115 mm from the center of the hub)
Minimum permissible thickness of friction linings, mm	0.3 (above the rivet heads)

Pedal

Characteristic	Meaning
Clutch pedal height, mm
Models before October 1995.	202÷212
Models from October to August 1995.	205÷215
Models since August 1995.	210÷220
Free travel of clutch pedal, mm	1.0÷3.0

Master cylinder

Characteristic	Meaning
Inner Ø of master cylinder, mm	15.87

Flywheel

Characteristic	Meaning
Maximum permissible flywheel runout, mm	0.1

Brake system

General parameters

Characteristic	Meaning
Type of brake mechanisms
Front wheels	Disc, with ventilated discs
Rear wheels
Utility (Van), Mini Truck and Base Models	Drums
Other models	Disc, with ventilated discs
Drive
Foot brake	Hydraulic, vacuum assisted
Parking brake	Mechanical, affects the transmission

Front brake mechanisms

Early model years

Characteristic	Meaning
Brake disc thickness, mm
Standard	20.0
Minimum acceptable	18.0
Maximum permissible runout of the brake disc, mm	0.07
Thickness of brake pad friction linings, mm
Standard	11.5
Minimum acceptable	2.0
Ø of the caliper cylinder, mm	68.1

Late model years EFI

Characteristic	Meaning
Ø brake disc, mm	306
Brake disc thickness, mm
Standard	26.0
Minimum acceptable	24.0
Maximum permissible runout of the brake disc, mm	0.07

Rear disc brakes

Characteristic	Meaning
Brake disc thickness, mm
Standard	18.0
Minimum acceptable	16.0
Thickness of brake pad friction linings, mm
Standard	11.0
Minimum acceptable	2.0
Ø of the caliper cylinder, mm	51.1

Rear drum brakes

Characteristic	Meaning
Inner Ø of drum, mm
Standard	295.0
Maximum allowed	296.5
Maximum permissible drum ovality, mm	0.03
Maximum allowable runout, mm	0.05
Thickness of friction linings of shoes, mm
Standard	6.1
Minimum acceptable	1.5
Inner Ø of wheel cylinder, mm	25.4

Parking brake

Characteristic	Meaning
Inner Ø of brake drum, mm
Standard	203.2
Maximum allowed	204.5
Maximum permissible drum ovality, mm	0.03
Maximum allowable runout, mm	0.05
Thickness of friction linings of shoes, mm
Standard	5.1
Minimum acceptable	1.5
Lever stroke at 20 kgf force	7÷9 clicks

Foot brake pedal

Characteristic	Meaning
Free pedal travel, mm	1÷3
Pedal height, mm
Models with AT	202÷212
Models with manual transmission	192÷202

Front suspension (early models (until 1992.))

Front axle

General parameters

Characteristic	Meaning
Type	Fully unloaded with hypoid final drive
Main gear model	H223B

Bridge

Characteristic	Meaning
Maximum axial clearance of the hub, mm	0.08
Maximum axial clearance of drive shafts, mm	0.2
Steering knuckle turning force, kgf	0.6÷1.75
Gap of the thrust washer of the differential side gear, mm	0.15÷0.20
Preload of differential pinion bearing, Nm	1.3÷1.6
Radial clearance of the driven gear of the main transmission, mm	0.15÷0.20
Maximum runout value of the driven gear of the main transmission, mm	0.08
Total differential preload, Nm	1.8÷2.5

Suspension on leaf springs

Characteristic	Meaning
Type	On semi-elliptical leaf springs(springs), telescopic shock absorbers and with a transverse stability stabilizer
Type of shock absorbers	Double acting

Coil spring suspension

Characteristic	Meaning
Type	On coil springs with telescopic shock absorbers and anti-roll bar on some models
Type of shock absorbers	Hydraulic, double acting
Bridge suspension method	By means of longitudinal and transverse reaction rods

Rear suspension (early model years)

Rear axle

General parameters

Characteristic	Meaning
Type	Semi-unloaded, with hypoid final drive
Main gear model
Hardtop and Station Wagon Models	H233B
Utility (Van) and Mini Truck Models	H260

Bridge

Characteristic	Meaning
Axial clearance of axle shafts, mm*	0.02÷0.15
Clearance of thrust washers of side gears, mm
In addition to the H260 limited slip differential	0.15÷0.20
H260 limited slip	0.05÷0.20
Preload of pinion bearing, Nm
H233B	1.3÷1.6
H260	1.5÷1.7
Radial clearance of the driven gear of the main transmission, mm	0.15÷0.20
Maximum runout value of the driven gear of the main transmission, mm	0.08
Total differential preload, Nm
H233B	1.8÷2.5
H260	1.7÷2.5

*Only for models with rear drum brakes

Suspension on leaf springs

Characteristic	Meaning
Type	On semi-elliptical leaf springs (springs) with telescopic shock absorbers and a transverse stability stabilizer
Type of shock absorbers	Hydraulic, double acting

Coil spring suspension

Characteristic	Meaning
Type	On coil springs with telescopic shock absorbers and anti-roll bar on some models
Type of shock absorbers	Hydraulic, double acting
Bridge suspension method	By means of longitudinal and transverse reaction rods

Front and rear axles (later models (since 1992) EFI)

General parameters

Characteristic	Meaning
Final drive ratio
Hardtop and Station Wagon Models
4.2 l with manual transmission	4.111:1
4.2 l with AT	3.900:1
3.0 l with manual transmission	4.375:1
Utility (Van) and Mini Truck Models
With leaf spring suspension	4.375:1
With coil spring suspension	4.111:1

Steering

Steering gear

Characteristic	Meaning
Type
Early model years (until 1992.)	PB56SC
Late model years (since 1992) EFI	RV69K
Gear ratio	17:1
Number of steering wheel turns (from stop to stop)
Hardtop and Station Wagon Models	3.7
Utility (Van) and Mini Truck Models	3.6
Steering wheel turning force (on the rim), N
1 turn from center position	Less than 39

Steering pump

Characteristic	Meaning
Type	Bladed
Hydraulic fluid pressure at engine idle speed, kPa
Early model years (until 1992.)	8 630÷9 219
Late model years (since 1992) EFI
Hardtop and Station Wagon	8 140÷9 728
Utility (Van) and Mini Truck	7 159÷7 748

Front wheel alignment angles

Early models (before 1992)

Utility (Van) and Mini Truck

Characteristic	Meaning
Convergence, mm
10R/15-6PRLT	0÷2 (negative)
215/80R16 and 7.50 R16	0÷2 (positive)
Collapse	0°÷1°
Wheel steering axis longitudinal tilt angle (run-out)	2° 50'÷3° 50'
Angle of transverse inclination of the wheel pivot axis	7°÷8°
Turn angle - full turn
Inner wheel	28°÷30°
Outer wheel	28°÷30°

Hardtop and Station Wagon

Characteristic	Meaning
Convergence, mm
10R/15-6PRLT	0÷2 (negative)
215/80R16 and 7.50 R16	0÷2 (positive)
Collapse	0°÷1°
Wheel steering axis longitudinal tilt angle (run-out)
Station wagon	2° 5'÷3° 5'
Hardtop	2° 20'÷3° 20'
Angle of transverse inclination of the wheel pivot axis	7°÷8°
Turn angle - full turn
Inner wheel	30°÷32°
Outer wheel	27°÷29°

Late model years (since 1992) EFI

Utility (Van) and Mini Truck with Coil Spring Suspension

Characteristic	Meaning
Convergence, mm
10R/15-6PRLT	0÷2 (negative)
215/80R16 and 7.50 R16	0÷2 (positive)
Collapse	0°÷1°
Wheel steering axis longitudinal tilt angle (run-out)	2° 5'÷3° 5'
Angle of transverse inclination of the wheel pivot axis	7°÷8°
Turn angle - full turn
Inner wheel	30°÷32°
Outer wheel	27°÷29°

On-board electrical equipment

Lamps, W

Characteristic	Meaning
Headlights
Sealed headlights	60/50
Headlights with halogen inserts	60/55
Front and rear direction indicators	21
Parking lights	5
Side turn signal repeaters
(Utility (Van))	21/5
Reversing lights	21
License plate light	10
Parking lights	5
Interior lighting	10
Separately mounted direction indicators (late model years)	21

Tightening force of threaded connections, Nm

Engine 4.2 l

Except for later model years equipped with fuel injection (EFI)

Characteristic	Meaning
Cylinder head bolts
First stage	29
Second stage	57÷67
Third stage	Loosen the bolts completely
Stage four	29
Stage five	69°÷74° by protractor or 64÷74
Front cylinder head bolts	6.4÷7.5
Rocker Arm Axle Bolts	16÷19
Rocker arm locknuts	16÷22
Intake manifold nuts and bolts	16÷19
Exhaust Manifold Nuts and Bolts	27÷31
Cylinder head cover bolts	1÷3
Bolt securing the distributor drive gear to the camshaft	132÷142
Camshaft chain guide and tensioner bolts	7÷8
Crankshaft pulley bolt	142÷152
Timing Chain Cover Nuts and Bolts	21÷26
Main bearing cap bolts	162÷172
Connecting rod bearing cap nuts
First stage	38÷40
Second stage	67÷71 or 40°÷45° by protractor
Oil pan bolts	7÷8
Oil pump oil intake mounting bolts	16÷19
Crater pan drain plug	29÷39
Rear Oil Seal Holder Bolts	21÷26
Oil pump mounting bolts and nuts	16÷19
Fuel pump drive cam nut	16÷19
Oil Pump Rear Cover Bolts	7÷8
Oil pump pressure relief valve plug	39÷69
Oil Cooler Nuts and Bolts	16÷21
Oil cooler pressure relief valve plug	29÷49
Water pump bolts and nuts	16÷19

Late model years with fuel injection (EFI)

Characteristic	Meaning
Bolts and nuts for fastening the intake manifold to the cylinder head	16÷19
Bolts for fastening the air duct pressure chamber to the intake manifold	16÷19
Bolts securing the throttle body to the discharge chamber
First stage	9÷11
Second stage	18÷22

Engine 3.0 l

Characteristic	Meaning
Cylinder head bolts
First stage	29
Second stage	78
Third stage	Loosen the bolts completely
Stage four	29
Stage five	78÷88 or 100°÷105° by angle meter
Cylinder head corner bolts	9÷12
Rocker Arm Axle Bolts	18÷22
Cylinder head cover screws	2÷4
Camshaft Gear Bolts	16÷22
Camshaft Thrust Plate Bolts	7÷8
Timing Belt Cover Bolts	3÷5
Timing Belt Tensioner Lock Nut	43÷58
Flywheel bolts	142÷152
Crankshaft pulley bolt	142÷152
Intake manifold nuts and bolts	18÷22
Exhaust manifold nuts	27÷31
Main Bearing Cap Bolts	46÷52
Connecting rod bearing cap nuts
First stage	14÷16
Second stage	38÷44 or 60°÷65° by protractor
Oil pan bolts	5÷7
Oil pump oil intake mounting bolts	16÷21
Crater pan drain plug	29÷39
Rear Oil Seal Holder Bolts	7÷8
Oil pump cover screws	4÷5
Oil pump pressure relief valve plug	39÷69
Oil pump mounting bolts	9÷11.8

Cooling system

3.0L models

Characteristic	Meaning
Thermostat housing mounting bolts	16÷21
Radiator mounting bolts	4÷5
Radiator Fan Mounting Bolts	7÷8
Fan clutch mounting nuts	7÷8

Models 4.2L

Characteristic	Meaning
Water pump mounting bolts and nuts	16÷19
Thermostat housing bolts	21÷26
Radiator mounting bolts	4÷5
Radiator Fan Mounting Bolts	9÷11
Fan clutch mounting bolts	9÷11

Fuel and Engine Management System for 4.2L EFI Models

Characteristic	Meaning
Throttle body mounting bolts
First stage	9÷11
Second stage	18÷22
Fuel line mounting bolts	10÷12
Bolts for fastening the air duct pressure chamber	16÷19
l-probe	40÷50

Ignition system

Characteristic	Meaning
Spark plugs	20÷29

3.0L models

Characteristic	Meaning
Generator mounting bolt	45÷60
Generator Drive Pulley Fastening Nut	39÷59
Starter mounting bolt	30÷40
Distributor mounting bolt	9÷12

Models 4.2L

Characteristic	Meaning
Generator adjusting bolt	21÷26

Manual transmission

Models 4.2L

Characteristic	Meaning
Clutch dome to engine mounting bolts
All except 65mm	29÷39
65 mm	83÷113
Clutch dome to transmission mounting bolts	54÷72
Front propeller shaft mounting nuts and bolts	78÷88
Rear propeller shaft mounting nuts and bolts	93÷108
Extension housing to transmission mounting bolts	57÷72
Front cover mounting bolts	16÷21
Bearing Holder Bolts	16÷21
Reverse intermediate gear stop flag fastening bolt	16÷21
Gear Shift Control Housing Bolts	16÷21
Gear Selector Housing Bolts	19÷21
Top cover bolts	19÷21

3.0L models

Models produced before October 1994.

Characteristic	Meaning
Transmission to engine mounting bolts
All except 65mm	29÷39
65 mm	39÷49
Front propeller shaft mounting nuts and bolts	78÷88
Rear propeller shaft mounting nuts and bolts	93÷108
Extension housing to clutch dome mounting bolts	31÷42
Front cover mounting bolts	16÷21
Bearing holder bolts[?]	16÷21
Reverse/Fifth Gear Shift Rod Bolt	25÷29
Bolt of the coupling of the locking device	31÷42
Locking coupling plug	19÷25
Gear Shift Control Housing Bolts	16÷21

Models produced since October 1994.

Characteristic	Meaning
Transmission to engine mounting bolts
All except 40mm	39÷49
40 mm	29÷39
Front propeller shaft mounting nuts and bolts	78÷88
Rear propeller shaft mounting nuts and bolts	93÷108

Automatic transmission

Characteristic	Meaning
Bolts for fastening the drive disk to the rotation converter	39÷49
Bolts securing the drive disc to the crankshaft	147÷167
Transmission Oil Pan Bolts	5÷8
Gear Selector Rod Lock Nut	22÷27

Transfer case

Characteristic	Meaning
Transfer case mounting bolts	32÷42
Parking brake mechanism shield bolts	42÷52
Front Drive Flange Nut	226÷324
Rear Drive Flange Nut	294÷451
Front propeller shaft nuts and bolts	78÷88
Rear propeller shaft nuts and bolts	93÷108
Driven shaft bearing retainer screws	16÷21
Transfer case housing bolts	26÷36
Retainer plugs	19÷25

Cardan shafts

Characteristic	Meaning
Front propeller shaft nuts and bolts	78÷88
Rear propeller shaft nuts and bolts	93÷108

Clutch

Characteristic	Meaning
Clutch basket to flywheel mounting bolts	22÷29
Flywheel to crankshaft mounting bolts
Models 4.2L	147÷167
3.0L models	142÷152
Servo Mounting Bolts	8÷12
Master Cylinder Mounting Bolts	8÷12
Slave cylinder mounting bolts	30÷40
Clutch pedal pivot bolt nut	16÷22

Brake system

Early model years

Characteristic	Meaning
Master cylinder mounting nuts	8÷11
Vacuum booster mounting nuts (servo drive)	8÷11
Brake pedal axle bolt nut	8÷11
Hollow bolt of the caliper nipple connection	17÷20
Brake pipe union nuts	15÷18
Brake pressure regulator valve mounting bolts	8÷11
Front brake caliper anchor bracket mounting bolts	72÷97
Front Brake Caliper Guide Pin Bolts	22÷31
Rear Disc Brake Caliper Anchor Bracket Mounting Bolts	38÷52
Rear Disc Brake Caliper Guide Pin Bolts	31÷41
Brake shield mounting bolts	50÷68
Rear drum brake wheel cylinder mounting bolts	5.3÷7.3
Parking brake mechanism brake shield mounting bolts	42÷52
Front brake disc mounting bolts	50÷68

Models of later years of production (since August 1995.) EFI

Characteristic	Meaning
Vacuum booster mounting nuts	13÷16
Master cylinder mounting nuts	12÷15
Wheel mounting nuts	118÷147

Front suspension (early models (until 1992.))

Front axle

Characteristic	Meaning
Hub mounting bolts with disengageable drive	54÷59
Wheel bearing lock nut	167÷196
Brake shield mounting bolts	30÷40
Bolts for fastening brake discs to hubs	50÷68
Steering knuckle bearing cap bolts	30÷40
Bolts of protective seals	9÷12
Steering wheel lock bolt	23÷26
Main gear assembly mounting nuts	54÷64
Pinion Flange Nut	196÷284
Differential side bearing cap bolts	93÷103
Bolts for fastening the driven gear of the main transmission	132÷152
Differential box bolts	64÷74
Cardan shaft bolts and nuts	78÷88

Suspension on leaf springs

Characteristic	Meaning
U-bolt nuts for spring stirrups	108÷118
Anchor pin nuts for spring fastening	76÷102
Spring earring pin nuts	76÷102
Bolts for fastening the stabilizer bar to the axle housing	25÷32
Nuts securing the stabilizer bar to the chassis	20÷23
Shock absorber mounting nuts
Top	20÷23
Lower	47÷65

Coil spring suspension

Characteristic	Meaning
Rear trailing arm nut	93÷123
Nuts securing the trailing arm to the bridge	157÷216
Nut for fastening the transverse reaction rod to the bridge	127÷167
Shock absorber mounting nuts	45÷52
Shock absorber bracket nuts	39÷53
Nuts of the stabilizer bars of transverse stability	25÷32
Anti-roll bar ball joint nuts	20÷23
Anti-roll bar support bracket bolts	25÷32

Rear suspension (early model years)

Rear axle

Characteristic	Meaning
Axle shaft mounting nuts	53÷63
Caliper mounting bolts	38÷52
Bridge bearing mounting nut	441÷490
Propeller shaft nuts and bolts	93÷108
Pinion Nut
H233B	196÷284
H260	167÷245
Main gear assembly mounting nuts
H233B	54÷64
H260	27÷36
Differential box bolts
H233B	64÷74
H260	39÷54
Limited Slip Differential Box Bolts	8÷11
Bolts for fastening the driven gear of the main transmission
H233B	132÷152
H260	196÷226
Side Bearing Cap Bolts
H233B	93÷103
H260	78÷98

Suspension on leaf springs

Characteristic	Meaning
U-bolt nuts for stirrups	108÷147
Anchor pin nuts for spring fastening	76÷102
Spring earring pin nuts	76÷102
Shock absorber support nuts
Top	47÷65
Lower	17÷23

Coil spring suspension

Characteristic	Meaning
Nuts for fastening longitudinal reaction rods to the chassis
Upper bars	98÷137
Lower bars	147÷177
Nuts for fastening longitudinal reaction rods to the bridge	98÷137
Nut securing the transverse reaction rod to the chassis	137÷167
Nut for fastening the transverse reaction rod to the bridge	117÷158
Shock absorber nuts	30÷40
Nuts of the stabilizer bars of transverse stability	25÷32
Anti-roll bar ball joint nuts	32÷38
Anti-roll bar support bracket bolts	25÷32