Table of contents: Cylinder head ↓ Valves ↓ Cylinder block ↓ Piston rings ↓ Crankshaft ↓ Tightening torques (Nm) ↓
Cylinder head
| Maximum permissible deformation of the split plane | 0.1 mm |
| Height | 117.0 – 118.0 mm |
Valves
| Valve head diameter | |
| Intake: | |
| – for 1.4 l engines | 28.9 – 29.1 mm |
| – for 1.6 l engines | 29.9 – 30.1 mm |
| Graduation: | |
| – for 1.4 l engines | 23.9 – 24.1 mm |
| – for 1.6 l engines | 23.9 – 24.0 mm |
| Valve stem diameter: | |
| - intake | 5.465 – 5.480 mm |
| - graduation | 5.445 – 5.460 mm |
| Clearance between valve guide and valve stem: | |
| - intake | 0.020 – 0.050 mm |
| - graduation | 0.040 – 0.070 mm |
Cylinder block
Inner diameter of the cylinder | |
For 1.4L engines: | |
- group 1 | 73,600 – 73,610 mm |
- group 2 | 73.610 – 73.620 mm |
- group 3 | 73.620 – 73.630 mm |
- repair | 0.5 and 1.0 mm |
For 1.6L engines: | |
| - group 1 | 76,000 – 76,010 mm |
| - group 2 | 76.010 – 76.020 mm |
| - group 3 | 76.020 – 76.030 mm |
| - repair | 0.5 and 1.0 mm |
| Pistons and connecting rods | |
| Piston diameter | |
| For 1.4L engines (measured at a distance of 9.5 mm from the edge of the skirt): | |
| - group 1 | 73.575 – 73.585 mm |
| - group 2 | 73.585 – 73.595 mm |
| - group 3 | 73.595 – 73.605 mm |
| – 1st repair (0.5) | 74.075 – 74.105 mm |
| - 2nd repair (1.0) | 74.575 – 74.605 mm |
| For 1.6L engines (measured at a distance of 9.5 mm from the edge of the skirt): | |
| - group 1 | 75.975 – 75.985 mm |
| - group 2 | 75.985 – 75.995 mm |
| - group 3 | 75.995 – 76.005 mm |
| – 1st repair (0.5) | 76.475 – 76.505 mm |
| - 2nd repair (1.0) | 76.975 – 77.005 mm |
| Clearance between piston and cylinder | 0.015 – 0.035 mm |
| Piston pin bore diameter | 18,987 –18,999 mm |
| Piston pin outer diameter | 18.989 – 19.001 mm |
| Clearance between piston pin and piston | -0.004 – 0.000 mm (interference fit) |
| Connecting rod head bushing diameter | 18,987 – 18,999 mm |
| Clearance between piston pin and connecting rod head bushing: | |
| - standard | 0.005 – 0.017 mm |
| - ultimate | 0.023 mm |
| Inner diameter of connecting rod bore for connecting rod bearing | 43,000 – 43,013 mm |
| Side clearance in connecting rod bearing: | |
| - standard | 0.20 – 0.47 mm |
| - ultimate | 0.52 mm |
Piston rings
| Ring clearance in piston groove | |
| - standard: | |
| for upper compression | 0.040 – 0.080 mm |
| for lower compression | 0.030 – 0.070 mm |
| - ultimate | 0.2 mm |
| Clearances in piston ring joints | |
| For 1.6L engines: | |
| - standard: | |
| in the upper compression | 0.20 – 0.35 mm |
| in the lower compression | 0.37 – 0.52 mm |
| in the oil scraper | 0.20 – 0.60 mm |
| - ultimate | 1.0 mm |
Crankshaft
| Axial play | |
| Standard | 0.06 – 0.018 mm |
| The Ultimate | 0.3 mm |
| Beating | Not more than 0.05 mm |
| Main journal diameter: | |
| - group 0 | 49.956 – 49.964 mm |
| - group 1 | 49.948 – 49.956 mm |
| - group 2 | 49.940 – 49.948 mm |
| Ovality | Not more than 0.005 mm |
| Taper | Not more than 0.002 mm |
| Connecting rod journal diameter: | |
| - group 0 | 39.968 – 39.974 mm |
| - group 1 | 39.962 – 39.968 mm |
| - group 2 | 39.956 – 39.962 mm |
| Ovality | Not more than 0.005 mm |
| Taper | Not more than 0.002 mm |
| Main bearing clearance: | |
| - standard | 0.018 – 0.042 mm |
| - ultimate | 0.1 mm |
| Clearance in connecting rod bearings: | |
| - standard | 0.010 – 0.035 mm |
| - ultimate | 0.1 mm |
| Thickness of main bearing shells | |
| - standard: | |
| black marking | 1.826 – 1.830 mm |
| brown marking | 1.830 – 1.834 mm |
| green marking | 1.834 – 1.838 mm |
| yellow marking | 1.838 – 1.842 mm |
| blue marking | 1.842 – 1.846 mm |
| - repair (0.25) | 1.957 – 1.965 mm |
| - repair (0.50) | 2,082 – 2,090 mm |
| Thickness of connecting rod bearing liners | |
| - standard: | |
| black marking | 1.505 – 1.508 mm |
| brown marking | 1.508 – 1.511 mm |
| green marking | 1.511 – 1.514 mm |
| - repair (0.08) | 1.542 – 1.546 mm |
| - repair (0.12) | 1.562 – 1.566 mm |
- repair (0.25) | 1.627 – 1.631 mm |
Tightening torques (Nm)
| Wheel bolts | 88 |
Rear Oil Seal Holder Bolts | 8 |
| Connecting rod cap nuts | |
| Stage 1 | 15 |
| Stage 2 | turn 35 – 40° further or tighten to 25 Nm |
| Main bearing cap bolts | 50 |
| Gearbox to engine mounting bolts: | |
| – less than 30 mm long | 19 |
| – 30 mm or more in length | 35 |
| Right support | |
| – bolts for fastening the support bracket to the engine | 55 |
| - tie bolt | 49 |
| - upper bracket bolts | 49 |
| Left support: | |
| - tie bolt | 49 |
| – bolts for fastening to the gearbox housing | 49 |
| Front support: | |
| - tie bolt | 49 |
| - engine mounting bolts | 49 |
| Rear support: | |
| - tie bolt | 49 |
– bracket mounting bolts | 49 |