1. Install the secondary timing chain tensioner.
Install by aligning the sprocket marks with the chain marks.
2. Install the chain guide at the tension point.
The upper mounting bolt is longer than the lower mounting bolt.
3. Using a hex key (special tool, 6 mm, short) install the chain guide at the point of deflection.
4. Install the timing chain tensioner.
Install in the following order.
- (1) Press the plunger, fix it with the pin and install the tensioner.
- (2) Tighten the mounting bolts with a hex key (special tool, 5 mm).
(3) Remove the plunger retaining pin.
Caution: Double check that the marks on the sprockets are aligned with the timing chain marks.
5. Install the front chain cover.
Install in the following order.
(1) Install the chain guide to the back side of the cover.
If you tilt the front cover, the chain guide will fall out, so keep the cover upright when installing.
(2) Apply Three Bond 1207 sealant (KR510 00150) into two sections of the oil pump (connection points with the rear chain cover), as shown in the figure.
(3) Install the front chain cover.
Align the dowel pins on the oil pump housing with the holes in the cover.
Install bolts 6, 10, 11 into the front chain cover together with rubber washers.
(4) Tighten the mounting bolts in the order shown in the figure.
(5) After tightening all the bolts, retighten them in the order shown in the figure.
6. Complete the installation in the reverse order of removal.