Table of contents: Preparatory work ↓ Removal and installation the engine…↓ Removal and installation fuel pipes…↓ Removal and installation the intake…↓ Removal the Electronically…↓ Installing water hoses ↓
Preparatory work
Drain the coolant.
Remove the air cleaner housing and air duct.
Remove the intercooler.
Remove the engine cover (see point 1).
Remove the intercooler bracket.
Remove the crankcase ventilation hose (from the valve cover side).
Disconnect the fuel lines and hoses and set aside (see point 2).
Remove all electrical connectors, tubes and hoses and set aside.
Removal and installation the engine cover
Removal and installation fuel pipes and hoses
Removal
To prevent fuel spillage, install plugs on the hoses after disconnecting them.
Caution: Be careful not to spill fuel into the engine compartment.
Installation
After installation, remove air from the fuel pipes and hoses using a lever (from the on-board tool kit) and the booster pump.
Removal and installation the intake manifold
Removal
Loosen the mounting bolts and nuts in the reverse order to that shown in the figure.
Caution: Do not disassemble or adjust the air swirl control valve or its actuator.
Installation
If the threaded studs were removed, tighten them to 9.8-11.8 Nm (1.0-1.2 kg·m).
Tighten the mounting bolts and nuts in the order shown in the illustration.
Removal the Electronically Controlled EGR Valve
Attention:
Do not damage the valve.
Do not disassemble or adjust.
Installing water hoses
Install the hoses according to the marks. Do not twist the hoses.
If there are no limiters on the tubes, insert the hoses to depth A. If the length of the tubes is less than dimension A, insert the hoses to the end of the tube.
Size A: 25-30 mm
If the tubes have stops, insert the hoses until they stop.
If there are marks on the tubes, insert the hoses so that the mark overlaps halfway.