Preparatory work
Removal and installation of a final collector in gathering
Drain the coolant.
Remove the air cleaner and air intake tube.
Remove the intercooler.
Remove the intercooler bracket.
Remove the catalyst.
Remove the exhaust manifold cover.
Unscrew the adjusting bolts of the automatic transmission oil filling pipe.
Disconnect and move aside all tubes and hoses.
Removing parts under the battery tray
Remove the engine protection from the bottom.
Remove the battery.
Remove the battery tray.
Disconnect and move aside all tubes and hoses.
Removing and installing exhaust manifold and turbocharger assembly
Removing
1. Loosen the set nuts in the reverse order of the illustration.
2. Turn the exhaust manifold with turbocharger so that the rear side (EGR pipe installation side) turned on top and remove through the gap between the engine and the tubes of the air conditioning compressor.
Caution: Do not deform the turbocharger pipes.
Installation
If the threaded studs were removed, tighten them with a force of 17.7-21.6 Nm (1.8-2.2 kg m).
Tighten the set nuts in the order shown below.
- (1) Tighten the set nuts in the order shown in the figure.
- (2) Retighten nuts 1-4 to the required torque.
Installing the exhaust manifold gasket
Install the gasket with the protrusion towards hole No. 4 (backside), see fig. up.